Reliability Engineer - Industrial Maintenance

ATS•Bellwood, IL

15h•Onsite

About The Position

This role focuses on promoting and adhering to safety culture, ensuring regulatory compliance, and partnering with internal/external customers to develop engineered solutions that improve reliability and throughput. The engineer will identify opportunities for capital expenditures for equipment replacement by developing and communicating ROI. A key aspect of this role is to be highly knowledgeable in operating systems, critical elements, and best practices to foster a precision reliability culture, with a knowledgeable application of common precision tools and practices. The engineer will partner with peers to perform reliability-centered maintenance and deliverables, including equipment-specific maintenance plans (ESMP). Collaboration with the maintenance team on predictive, preventative, and precision maintenance technologies and strategies is essential to identify and control risks before failure and ensure optimal maintenance execution. The role also involves performing failure mode & effects analysis, understanding Work Execution Management (WEM), and improvements identified through reliability strategy sessions. Root Cause Analysis, Bad Actor analysis, and Fault Tree Analysis will be performed, and communication with leadership regarding the alignment of ATS/Customer KPIs is required.

Requirements

Bachelor’s degree in engineering (ABET accredited) or equivalent experience (ex. heavy industrial maintenance, reliability, or operations experience).
Minimum of one year of reliability experience.
Demonstrates ability to use reliability tool sets.
Experience in Performance of RCA.
Involvement with RCM & FMEA.
Master Level Proficiency in Predictive Technology.
Vibration I Certification.
Machine Health Monitoring Intermediate Proficiency.
Experience with Work Execution Management.
Technical understanding of electrical or mechanical components, tools, and designs.
Partners with peers to complete a failure mode effects analysis, cause and effect diagrams, root cause failure analysis, life-cycle costing, and risk analysis.
Ability to research and apply new equipment technology / trends.
Robust problem solving, mathematical, analytical, and decision-making skills.
Proficiency with computers, maintenance systems, and applications, including Microsoft Office.
Intermediate verbal communication, facilitation, and presentation skills.
Strong reporting and technical writing capability.
Ability to build and maintain positive, professional relationships.
Proficient in Industrial and Manufacturing Engineering
Proficient in 5 Why (Root Cause Analysis Method)
Proficient in Fishbone Diagram (Ishikawa Diagram)
Proficient in Electrical Systems Diagnostics & Repair
Proficient in Troubleshooting Industrial Automation Equipment
Proficient in Six Sigma
Proficient in Equipment Repair & Maintenance
Proficient in Root Cause Analysis

Nice To Haves

Desire to develop into a leadership role
Experience with data trend analysis, vibration analysis, motor current analysis, oil analysis, lubrication and hydraulic testing, laser alignment, nondestructive testing, infrared thermography, ultrasound technology, acoustic reliability technology, Weibull analysis, and Six Sigma or Lean Manufacturing methodologies
Knowledge of various government regulations such as, Current Good Manufacturing Practice (cGMP), National Electrical Testing Association (NETA), Environmental Protection Agency (EPA), and Occupational Safety and Health Administration (OSHA)
Demonstrated Leadership skills and experience leading cross functional teams
Infrared I Certification
Ultrasound I Certification
Maintenance Lubrication Analyst I Certification
CMRP/ARP/CRP/CRL Certification
Green Belt certification
STS certification

Responsibilities

Promotes and adheres to the ATS safety culture.
Ensures compliance with regulatory requirements and ATS policies and procedures.
Partners with internal/external customer for engineered solutions to improve reliability and throughput.
Identifies opportunities for Capital Expenditures for equipment replacement (develops and communicates ROI).
Partners with peers to perform reliability centered maintenance and deliverables (equipment specific maintenance plan -ESMP).
Actively collaborates with maintenance team on the use of predictive, preventative, and precision maintenance technologies and strategies designed to identify or control risks prior to failure and ensure optimum maintenance execution.
Partners with peers to perform failure mode & effects analysis.
Understands Work Execution Management (WEM) & improvements identified through reliability strategy session performance.
Performs ATS Root Cause, Bad Actor, and Fault Tree Analysis.
Communicates with leadership on alignment of ATS/Customer KPIs.