Sr. Calibration Tech Lead

Ralliant•Chandler, AZ
•$58,510 - $108,493•Onsite

About The Position

At PacSci EMC, When Milliseconds Matter™, quality is not a department — it is a discipline embedded in every product we build. We are seeking a Quality Specialist to execute and help mature a proactive product surveillance program across our manufacturing cells. This is a highly visible, floor-embedded role designed to reduce scrap, prevent escapes, and strengthen quality performance through real-time engagement in the build process. This is not a desk-based QMS or Quality Engineer position. This role will serve as a roving quality presence across manufacturing operations, independently conducting product and process surveillance, supporting inspection and first article activities, and exercising stop-work authority when a nonconformance is identified. Success requires the judgment and communication skills to turn quality concerns into constructive coaching moments while maintaining strong partnerships with Operations.

Requirements

  • 5+ years of experience in a manufacturing quality environment.
  • Aerospace manufacturing experience.
  • Hands-on experience with AS9102 First Article Inspection (FAI) and parts inspection activities.
  • Demonstrated ability to independently conduct product and/or process audits with minimal oversight.
  • Working experience participating in root cause analysis and corrective action activities in a production environment (e.g., 5-Why, Fishbone, 8D).
  • Basic working knowledge of GD&T, manufacturing inspection principles, measurement tools, and quality documentation.
  • Working proficiency with quality data analysis and common business systems, including Excel and ERP/SAP-type environments; ability to navigate Power BI or similar reporting tools.
  • Ability to operate with authority and influence on the manufacturing floor while remaining approachable, tactful, and coach-oriented.
  • Strong written and verbal communication skills, including the ability to clearly communicate audit findings to operators, supervisors, engineers, and leadership.
  • U.S. citizens are eligible for employment in this role.

Nice To Haves

  • AS9100 audit experience or working knowledge of AS9100 requirements.
  • Exposure to APQP tools (PFMEA, Control Plans, PPAP).
  • Six Sigma training or certification.
  • ASQ certification or experience in high-reliability / regulated manufacturing environments.
  • Bachelor's degree in engineering or a related technical field preferred; not required. Equivalent manufacturing quality experience will be considered in lieu of formal education.

Responsibilities

  • Execute proactive product surveillance audits across aerospace manufacturing programs.
  • Observe product builds in real time to verify adherence to inspection criteria, work instructions, documentation, and process requirements.
  • Exercise authority to stop or pause production when a nonconformance is identified, then engage cell leadership and the appropriate quality or engineering resources to address the issue.
  • Conduct approximately 30 surveillance audits per week across prioritized programs as a core performance expectation.
  • Support AS9102 First Article Inspection (FAI) and workbook/documentation closeout activities, including review of parts inspection information and build records.
  • Conduct process audits including PPE compliance, hazardous material controls, work instruction adherence, and calibration status.
  • Verify that manufacturing documentation and traceability requirements are consistently met.
  • Collaborate with Manufacturing Quality Engineers (MQEs) and Operations to identify systemic audit themes and determine appropriate follow-up actions.
  • Participate in and support structured root cause analysis and corrective action activities using methods such as 5-Why, Fishbone, and 8D.
  • Partner with MQEs and cross-functional teams to help implement and sustain corrective actions that prevent recurrence.
  • Support reduction of scrap, rework, PRB involvement, and cost of poor quality (COPQ).
  • Maintain and track corrective action progress as required.
  • Collect and analyze quality data to identify trends, high-risk build activities, and areas where product surveillance should be prioritized.
  • Use Excel, Pareto charts, Power BI, and other available analytical tools to communicate trends and prioritize improvement efforts.
  • Support measurable reductions in defect rates, scrap, rework, and operational waste through proactive surveillance and follow-up.
  • Contribute to lean and continuous improvement initiatives within manufacturing cells.
  • Support the execution and maturation of APQP-related tools (PFMEA, Control Plans, PPAP) as site processes evolve.
  • Assist in strengthening product audit systems, surveillance methodologies, and supporting data processes as the site's quality systems mature.
  • Work effectively within ERP/SAP-type environments and evolving digital quality systems; contribute practical input that improves process controls, data visibility, and sustainable improvements.
  • Provide audit findings and product build insights to Customer Quality and Production leadership as needed.
  • Support customer and supplier audits by supplying technical data and build insights.
  • Assist Supplier Development Engineering in resolving vendor discrepancies when required.

Benefits

  • Salary exempt position.
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