Quality Process Engineer

WASEYABEK DEVELOPMENT COMPANY LLC•Muskegon Charter Township, MI

2d•Onsite

About The Position

The Quality Process Engineer develops, implements, and maintains manufacturing and quality processes that ensure the consistent production of precision CNC-machined components. This role combines quality engineering and manufacturing engineering responsibilities to improve product conformance, process capability, efficiency, and throughput. The position works cross-functionally with engineering, production, quality, supply chain, customers, and suppliers to meet company, customer, and industry requirements.

Requirements

Bachelor’s degree in Mechanical, Manufacturing, Industrial Engineering, or a related field; equivalent technical education and experience will be considered
Minimum of 10 years of experience in a CNC machining or precision manufacturing environment
Strong knowledge of CNC machining processes, including milling, turning, and preferably multi-axis machining
Strong working knowledge of geometric dimensioning and tolerancing (GD&T) and blueprint interpretation
Hands-on experience with precision metrology tools, gauges, and measurement systems
Proficiency in root cause analysis, SPC, process capability studies, and corrective action methods
Familiarity with ERP/MRP systems and controlled manufacturing documentation
Strong problem-solving, analytical, organizational, and communication skills
Ability to work collaboratively across departments and lead process improvements
Ability to work onsite in Muskegon, MI
Ability to pass a background investigation
United States citizenship required by contract

Nice To Haves

Lean Six Sigma Green Belt certification or higher
Experience with aerospace, defense, or automotive machining standards
Experience with CAM software such as Mastercam, NX, Fusion 360, or equivalent
Background in automation, robotics, or advanced machining technologies

Responsibilities

Develop and maintain quality inspection plans for CNC-machined parts, including gauges and measurement systems
Perform and document First Article Inspections (FAIs), Production Part Approval Processes (PPAPs), and control plans to meet customer and industry requirements
Lead root cause analysis and implement corrective and preventive actions for nonconformances
Monitor and improve process capability using Cp, Cpk, statistical process control (SPC), and other appropriate methods
Ensure compliance with ISO 9001 and AS9100 requirements and support internal, customer, and third-party audits
Train operators and technicians on quality requirements, inspection techniques, process controls, and defect prevention
Work with the continuous improvement team to develop and optimize CNC machining processes, including tooling, workholding, and setups
Create and maintain work instructions, setup sheets, inspection instructions, and process documentation
Support New Product Introduction (NPI) by validating machining processes and reviewing customer designs for manufacturability
Collaborate with programming, engineering, operations, and quality teams to reduce cycle time, scrap, and rework while improving throughput
Recommend and support process automation and continuous improvement projects
Partner with supply chain and suppliers to resolve supplier quality and manufacturability issues
Document work as required by company, customer, ISO 9001, and AS9100 standards
Perform other duties as assigned by the supervisor or upper management