Quality Plant Engineering Lead - Body

StellantisToledo, OH
Onsite

About The Position

The Quality Plant Engineering leader is a direct report to the Quality Plant Engineering Manager. They lead the quality plant engineering team responsible for their designated perimeter. Within their meta-function perimeter, they ensure customer satisfaction, including warranty results and plant efficiency, by leading supplier quality, plant quality convergence, and managing product/process evolutions in serial life.

Requirements

  • Bachelor's degree in Mechanical Engineering, Electrical Engineering or Mechanical Engineering Technology from an accredited university (or other Engineering degrees, in combination with relevant experience).
  • 7+ years of related experience.
  • Previous experience in an Engineering Department, Vehicle/Mechanical Plant, or Project team.
  • Ability to lead an Engineering team to deliver product changes and launches on time.
  • Experience with Root Cause Analysis (RCA) and corrective actions.
  • Strong communication skills, both written and verbal from High Level Meetings down to the Shop Floor.
  • Ability to work off shift hours as necessary.
  • Self-motivated and directed.
  • Ability to thrive in a high intensity environment while working on multiple projects.
  • Rigorous and pragmatic.
  • Languages: plant language & English.

Nice To Haves

  • Master's Degree
  • Green belt
  • World Class Manufacturing Experience

Responsibilities

  • Define containment actions to apply for customer protection (including supplier issues).
  • Perform vehicle issue diagnosis and root cause analysis.
  • Ensure that the team carries out pre-analysis activities on time.
  • Conduct risk assessments and lead corrective action plans.
  • Guarantee the product – process maturity of the components within their perimeter management of serial life (windows change management).
  • Propose alternative product solutions in case of issues (e.g., shortages) to avoid stopping mass production in the plant.
  • Participate in Quality Engineering tech clubs.
  • Implement good ideas and standards (Read Across).
  • Ensure the right application in the plant of the technical requirements and the meta-function “métiers” standards of their perimeter.
  • Ensure that the skills of their team are at the right level.
  • Ensure the management activities of their team (daily management control meeting).
  • Ensure that their team is working in safety.
  • Lead quality KPI management to achieve quality objectives, driving improvement/corrective actions and escalation.
  • Resolution of systemic/chronic or major quality issues (Top Warranty, Recalls, etc.).
  • Provide technical support for Yard Holds / Product Related Issues (PRI’s) as the technical referent inside the PRI.
  • Set-up / On-going Controls for Process / product Standards for Vehicle & System Functional Objectives (e.g., ADAS, BSR, FEA).
  • Advance Customer Quality.
  • Animate customer satisfaction/quality through supplier quality animation, Customer Feedback & Networks (Animation processing of Palantir Foundry, Supplier Ticket IT Tool (SQP/NCT/Amadeus) and Customer/Supplier obeys).
  • Escalate as needed with Quality Plant Engineering Manager and/or Manager FQM of their Quality Meta Function.
  • Ensure Feedback lesson learned to Team Design.
  • Ensure the management of sensitive processes of their perimeter (noises, geometry, sealing, etc.).
  • Ensure the landing of Serial Life Windows & evolutions/events Product including cost savings.
  • Evaluate & Restore Hand-Over Profession ENG milestone to anticipate drift.
  • Pilot points of change to implement actions necessary to secure flow.
  • Participate in PPAP animation and issue a verdict J4 (project/factory transfer) or J5 (serial life).
  • Participate if needed in Panorama Evolution Product Process (on Master Chief Engineer request).
  • Support the plant in the safety of production on their perimeter.
  • Assist the team (expertise) as needed on summaries Diamond 1-3 (NC factory) and Diamond 4 (supplier NC).
  • Pilot partners/Supplier for roll-back in case of proven NC.
  • Protect the customer by setting up a containment (Interim Solution) or a control/rework dam.
  • Formalize Remedies (redesign) Diamond 5-6-7.
  • Pilot Remedy hand-over to Life-Series Redesign Teams.
  • Be the guarantor of the robustness of the plant monitoring plan.
  • Implement and relay the monitoring plan in the plant, which has the power to derogate from it.
  • Animate the performance of the different control/reworking workstations by identifying the traversal.
  • Make Layered Process Audit (LPA) on positions identified as sensitive in the flow.
  • Conducting plant maturity audits, sharing them and tracing reconvergence actions.
  • Lead their team (attached to the plant) & contribute to the performance.
  • Build the team's workload plan, guarantee the smoothing of the workload by prioritizing and allocating tasks, manage the subjects escalated.
  • Ensure the efficiency of the team through structured processing (A3 MRP, 5P, etc.) of problems encountered and risks.
  • Coordinate & Pilot the convergence of KPi Plant Quality (DVx defect/vehicle, DRR direct run ratio, SCA Stellantis Customer Audit, PPM 3MIS).
  • Skills cross mapping of his team.
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