Quality Inspector- 1st Shift

INSTRUMENT DEVELOPMENT CO•Mukwonago, WI

About The Position

Under the supervision of the Quality Manager, the Quality Inspector performs complex geometric dimensional inspections of received, first-article, in-process, and finished products to ensure compliance with specifications. The role uses visual and measurement testing, CMM inspection, precision measurement equipment, and technical documentation to determine whether products meet required standards and tolerance limits. The inspector documents results, reports nonconformances, supports production in resolving deviations, and complies with quality and safety procedures, including ISO 9000 requirements. The position requires the ability to work with complex blueprints and engineering documents, operate inspection equipment, and communicate deviations and quality issues. The employee regularly stands and handles tools or objects, may occasionally lift up to 20 pounds, and may occasionally work near moving mechanical parts in an environment with usually low-to-moderate noise. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Requirements

High school diploma or GED, at least 5 years of related experience, or a combination of education and experience.
Ability to perform manual layout inspection using height gauges and hand tools.
Ability to operate manual and/or DCC CMM equipment.
Ability to operate an optical comparator and related peripherals.
Understanding of the care and use of pin gauges, thread gauges, and gauge blocks.
Ability to understand complex dimensioning systems and interpret GD&T symbols.
Ability to determine pass/fail on visual criteria under magnification and operate a microscope.
Ability to communicate deviations from tolerances and quality issues to the manager.
Ability to make decisions, communicate effectively, and work with others.
Ability to be a team player, self-starter, problem solver, and adaptable.
Basic computer and math skills and good reading comprehension.
Ability to read and interpret complex documents, including blueprints, routings, work orders, engineering specifications, and safety regulations.
Ability to solve practical problems involving varied situations with limited standardization.
Ability to interpret written, oral, diagram, or schedule-form instructions.

Nice To Haves

CMM programming experience.
Basic troubleshooting skills.

Responsibilities

Approve incoming materials and parts by confirming specifications and conducting visual and measurement tests.
Approve in-process production by confirming specifications, performing visual and CMM inspections using existing programs, and communicating required adjustments to production.
Approve finished products by confirming specifications, conducting visual and measurement tests, returning products for rework, and confirming rework.
Document inspection results by completing reports and logs, entering data into the quality database, and creating non-conforming material reports.
Perform first-article inspections and submit results to manufacturing.
Take precision measurements and perform complex precision setups.
Perform dimensional inspections using calipers, micrometers, bore gauges, and other tools.
Generate inspection plans and first-article inspection reports, and record measurements.
Interpret certifications, blueprints, engineering drawings, work orders, engineering specifications, and routing sheets to determine production standards and tolerance limits.
Assist in addressing and resolving production problems that cause deviations from existing standards.
Comply with quality and safety regulations and procedures, including ISO 9000 requirements.
Complete other duties as assigned.