Quality Engineer

Ducommun•Joplin, MO

30d

About The Position

Job Summary & Essential Functions: The following describes in general terms the purpose and scope of the position. Under the guidance of the Quality Assurance Manager, assures that planning and executing cost-effective quality programs that will help ensure contractual compliance to quality requirement and the integrity of delivered product. · Review contract documentation for quality-related requirements; assure proper flowdown and satisfaction of these requirements through review of design and manufacturing/test documentation and development of inspection plans. · Ensure any customer requirements reflecting digital product definition using CAD/CAM/CAI Data, are met when authorized by the customer for its use. · Ensure that all FAI requirements (including delta) are current, or are identified as necessary to perform. · Participates in quality assurance proposals and cost estimates. · Support the organization leadership on Lean implementation using Lean Systems as the principal tool. · Evaluate new processes and improve current process capability, efficiency, and overall productivity in all areas of manufacturing. · Participate in Advanced Product Quality Planning (APQP) and develop documents and test data, as required. · Provide primary customers, source inspectors and suppliers interface, and must work cooperatively with them and his/her program team to ensure that all contractual quality requirements are satisfied. · Providing training and feedback to Quality personnel to ensure uniform process and inspection methods. · Evaluate the robustness and risk of process and recommend improvement actions where appropriate. · Lead cross-functional teams in problem solving for non-conformance product, quality escapements, and process capabilities (but not limited to) and establish definitive root cause and effective corrective action(s). · Execute product containment actions to protect the customer from non-conforming material arriving at their facilities. · Lead in root cause and corrective action investigation efforts, resulting from MRB Activity. · Participates in the maintenance of the Quality Systems Registration, and highlighting areas for continuous improvement. · Participates in internal audit programs. · Analyze, review and prepare necessary reports/data summaries, as required. · Develop and update quality documents such as the Control Plan, PFMEA, and Inspection Instructions, as required. · Responsible for complying with quality system (ISO 9001, AS 9100, Nadcap) and Aerospace OEM system requirements. · Ability to submit tags to customers; closes out rejection reports. · Responsible for the proper handling and management of hazardous waste generated in their work area. · Works independently with minimal supervision. Incumbents are typically assigned highly technical and/or major start-up programs that require the coordination of top resources in each of the functional areas. · Inspects product when/if there is a need and requested by Quality Manager. · Proficient at mentoring other quality engineers with evaluating and resolving process issues. · Other duties as directed by the Quality Assurance Manager

Requirements

Five S, Continuous Improvement Process, Kaizen, SPC and ISO 9001 / AS 9100 and Aerospace OEM Specifications and Drawings.
Strong analytical and communication skills for internal/external customers and suppliers.
Ability to work independently and a good memory for detail
Conscientious, organized and meticulous – records must be accurate and maintained
Read and understand internal procedures and policies
Understand and follow through on both verbal and written instructions
Team oriented with a continuous improvement outlook
Bachelor of Science or four-year technical degree required.
Up to five (5) years technical experience is required, including a minimum of two (2) years in Quality Engineering (preferably within the aerospace or automotive industry).
Must possess strong mechanical aptitude, ability to utilize measuring equipment, and hands-on capabilities to work on multiple projects at the same time without supervision.
Good math skills, familiarity with personal computer, Microsoft Office, Microsoft Outlook, Internet, and Baan (MPR system) required.
Specific vision abilities required include close vision, distance vision, peripheral vision, depth perception, and the ability to adjust focus.
Annual eye exam is required.
Must be able to effectively communicate.
Must be able to occasionally lift and/or move up to 50 pounds.
Frequently required to stand; walk; sit; reach with hands and arms; use hands to finger, handle, or feel objects, tools, or controls.
Safety glasses (ANSI Z87 compliant) required in all manufacturing areas.
Hearing protection must be worn in designated areas.
Safety Footwear shall be in accordance with the following: ASTM standard F2413-05 with minimum impact resistance, compression resistance and metatarsal designation ratings of 75 foot pounds (i.e. ASTM F2413-05 I/75 C/75 Mt/75), which are viewable on the inside tag of footwear.

Responsibilities

Review contract documentation for quality-related requirements; assure proper flowdown and satisfaction of these requirements through review of design and manufacturing/test documentation and development of inspection plans.
Ensure any customer requirements reflecting digital product definition using CAD/CAM/CAI Data, are met when authorized by the customer for its use.
Ensure that all FAI requirements (including delta) are current, or are identified as necessary to perform.
Participates in quality assurance proposals and cost estimates.
Support the organization leadership on Lean implementation using Lean Systems as the principal tool.
Evaluate new processes and improve current process capability, efficiency, and overall productivity in all areas of manufacturing.
Participate in Advanced Product Quality Planning (APQP) and develop documents and test data, as required.
Provide primary customers, source inspectors and suppliers interface, and must work cooperatively with them and his/her program team to ensure that all contractual quality requirements are satisfied.
Providing training and feedback to Quality personnel to ensure uniform process and inspection methods.
Evaluate the robustness and risk of process and recommend improvement actions where appropriate.
Lead cross-functional teams in problem solving for non-conformance product, quality escapements, and process capabilities (but not limited to) and establish definitive root cause and effective corrective action(s).
Execute product containment actions to protect the customer from non-conforming material arriving at their facilities.
Lead in root cause and corrective action investigation efforts, resulting from MRB Activity.
Participates in the maintenance of the Quality Systems Registration, and highlighting areas for continuous improvement.
Participates in internal audit programs.
Analyze, review and prepare necessary reports/data summaries, as required.
Develop and update quality documents such as the Control Plan, PFMEA, and Inspection Instructions, as required.
Responsible for complying with quality system (ISO 9001, AS 9100, Nadcap) and Aerospace OEM system requirements.
Ability to submit tags to customers; closes out rejection reports.
Responsible for the proper handling and management of hazardous waste generated in their work area.
Works independently with minimal supervision.
Inspects product when/if there is a need and requested by Quality Manager.
Proficient at mentoring other quality engineers with evaluating and resolving process issues.
Other duties as directed by the Quality Assurance Manager