Quality Engineer

Avon Technologies PLC•Cleveland, OH

8h•$75,000 - $90,000•Onsite

About The Position

The Quality Engineer – Military Helmet Manufacturing is responsible for ensuring product and process compliance with U.S. Department of Defense (DoD) requirements, including AS9100, ISO 9001, ITAR, and ballistic performance specifications. This role drives continuous improvement across manufacturing, testing, and supply chain functions, focusing on risk reduction, nonconformance resolution, root cause analysis, and compliance documentation for military-grade helmets and personal protective gear.

Requirements

Bachelor’s degree in mechanical engineering, Industrial Engineering, Quality Engineering, or a related technical field
3–5 years of quality engineering experience in a regulated manufacturing environment (DoD, aerospace, or ballistic PPE preferred)
Strong understanding of AS9100, ISO 9001, ITAR, DFARS, and military quality requirements
Experience in composite materials, molding processes, and inspection of molded or bonded assemblies
Proficient in reading technical drawings, GD&T, and using inspection equipment (e.g., CMM, calipers, bond testers)
Skilled in root cause analysis tools (5 Whys, Fishbone, 8D) and CAPA implementation
Working knowledge of ERP, QMS, and document control systems
Strong communication and technical writing skills for audit responses, control plans, and customer communication

Nice To Haves

Experience supporting ballistic testing programs and interpreting standards (e.g., MIL-STD-662, NIJ protocols)
Certified Quality Engineer (CQE) or Six Sigma Green/Black Belt
Experience working directly with DCMA representatives or defense prime contractors
Familiarity with CDRLs, export compliance, and contract deliverables
Eligible for U.S. security clearance (preferred but not required)

Responsibilities

Develop and maintain quality plans, inspection standards, and control plans for military helmet components and final assemblies
Lead First Article Inspection (FAI) efforts in accordance with AS9102 and manage associated documentation packages (e.g., FAIR, PPAP, CDRLs)
Investigate internal and external nonconformances using root cause analysis and implement corrective/preventive actions (CAPA)
Support ballistic testing programs, monitor failure trends, and ensure test data accuracy and traceability
Collaborate with design, manufacturing, and test engineering teams to ensure new product introductions meet all quality and regulatory standards
Lead or assist with internal, customer, and government (e.g., DCMA) audits, and ensure readiness for AS9100 surveillance activities
Maintain robust document control, traceability systems, and quality record retention practices aligned with ITAR and DFARS requirements
Conduct supplier quality audits and manage incoming inspection criteria for purchased components and raw materials (e.g., composite shells, straps, adhesives)
Develop and report on quality KPIs such as defect rates, yield, customer returns, and cost of poor quality (COPQ)
Train production and inspection personnel on quality standards, inspection procedures, and compliance expectations