Quality Engineer - Continuous Casting Bar Products

Charter Manufacturing•Woodstock, IL
•$90,200 - $112,700•Onsite

About The Position

Charter Casting is hiring a Quality Engineer to support its Continuous Casting Bar product. The role supports a zero-defects philosophy and continuous improvement through Advanced Product Quality Planning (APQP), corrective and preventive actions, problem-solving teams, and other quality-related projects. The position is onsite in Woodstock, Illinois, with up to 10% domestic travel to other Charter Manufacturing sites.

Requirements

  • Bachelor’s degree in Materials Science, Metallurgical Engineering, or a related field.
  • Five or more years of experience as a Quality Engineer.
  • Experience leading problem-solving efforts and applying team problem-solving techniques.
  • Experience with the APQP process and PPAP submissions.
  • Experience with ISO 9001.
  • Six Sigma experience.
  • Working knowledge of drawing and test specification standards, including geometric dimensioning and tolerancing.
  • Well-developed analytical and problem-solving skills.
  • Demonstrated ability to use a variety of gauges.
  • Ability to travel 10% of the time domestically.
  • Ability to meet the essential job requirements, with or without reasonable accommodation.

Nice To Haves

  • ASQ certification.
  • Previous supervisory experience.
  • Strong interpersonal and team-leading skills.
  • Ability to conceive, plan, organize, and coordinate phases of special projects to improve efficiencies, simplify workflow, and reduce costs.
  • Experience running design of experiments and statistical process control on quality-related issues.
  • Strong knowledge of Core Tools and Statistical Process Control (SPC).
  • Comprehensive knowledge of advanced quality assurance practices.
  • Ability to manage projects and work in a team project environment.
  • Ability to influence through communication, data analysis, and insightful presentations.
  • Experience with direct customer or supplier contact in a quality role.
  • Related industry experience.

Responsibilities

  • Facilitate or lead corrective and preventive action teams responding to customer concerns, internal or supplier quality problems, and continuous improvement initiatives.
  • Direct customer and supplier communication and interface through problem resolution.
  • Lead the Advanced Product Quality Planning (APQP) process and teams.
  • Ensure successful launches of new products and processes, and ensure process capability and control meet customer requirements.
  • Participate in or lead cross-functional product trial review teams to ensure products and processes meet applicable quality and productivity criteria.
  • Create, review, and verify quality supporting documentation, including work instructions, FMEAs, and control plans.
  • Develop and implement gauging, standards, and methods for inspection, testing, and evaluation.
  • Work with related departments to design and develop new gauging processes or equipment.
  • Perform production readiness evaluations and report or identify recommended actions.
  • Lead continuous improvement projects supporting safety, quality, and productivity initiatives.
  • Provide technical assistance to other departments or customers as needed.
  • Develop and maintain the quality management system and related communication, training, and documentation.
  • Direct part analysis for internal and external requests.
  • Perform internal and supplier audits and maintain auditing documentation.
  • Train employees in auditing-related methods or procedures as needed.
  • Promote open communication and teamwork regarding quality.
  • Follow Environmental, Quality, and Safety Management System procedures and requirements.

Benefits

  • Comprehensive health benefits
  • Dental benefits
  • Vision benefits
  • 401(k) plan with employer matching
  • Profit sharing
  • Company-paid life insurance
  • Disability coverage
  • Paid time off (PTO)
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