Quality Assurance - QA Engineer

Chromalloy • Phoenix, AZ

2d

About The Position

Chromalloy is a global engineering & solutions company that provides aftermarket parts, repairs, and solutions to extend the life of aircraft engines and gas turbines. We develop, manufacture, and repair critical turbine components for various engine platforms, supporting the aerospace, energy, and defense industries. We are committed to creating an inclusive environment where all employees feel represented, heard, and able to bring their best selves to work. A career at Chromalloy offers the opportunity to learn from industry experts, work with important technologies, and foster innovation.

Requirements

• Must be able to perform each essential duty satisfactorily.
• Knowledge of Quality Engineering processes and tools (PPAP, RCCA, APQP, SPC, AS9102 FAIR, Gage R&R).
• Diverse knowledge of inspection and control methods, techniques, and documentation.
• Experience with AS9100/AS9110, NADCAP, and regulatory requirements (FAA, EASA, CAAC).
• Strong problem-solving and analytical skills.
• Six Sigma and Lean Manufacturing knowledge.
• Organizational skills for managing multiple projects.
• Excellent communication and organizational skills.
• Proficiency in MS Office.
• Minimum of 3 years’ experience in Quality, Operations or Engineering.
• Only US persons (U.S. citizen, U.S. naturalized citizen, U.S. permanent resident, holder of U.S. approved political asylee or refugee status) may be considered for this role.

Nice To Haves

• Black Belt/Green Belt preferred for Six Sigma and Lean Manufacturing knowledge.

Responsibilities

• Perform all aspects required for proper evaluation and resolution of quality related matters and technical issues during manufacturing and maintenance of turbine engine components.
• Support activities related to quality system requirements compliance.
• Develop, track, and provide statistical analysis, reports, and metrics for quality-related activities.
• Complete Quality Engineering assignments with minimal supervision.
• Assure that product shipped meets internal and external customer requirements.
• Manage supplier quality, interplant, and customer interfaces.
• Manage internal and customer drawings and specifications.
• Ensure timely release of control of configuration management documents.
• Provide technical support to both internal and external customers and suppliers.
• Formulate and implement quality assurance procedures, policies, and standards.
• Establish and maintain applicable measurements/metrics for monitoring product quality effectiveness (FPY, COPQ, Defects, Escapes).
• Analyze current operational processes and performance to drive/implement solutions for improvement.
• Implement process improvement projects, Six Sigma, and 90-day projects.
• Lead Built-in Quality Process (Real-time problem resolution, advanced quality processes including statistically based variation reduction, control planning, mistake proofing, and Manufacturing Process Control).
• Review customer purchase orders, contracts, and change requests and take proper actions.
• Develop inspection plans, methods, and technologies to assure the reliability and conformance of products and processes.
• Develop and implement product quality plans and control plans.
• Provide quality support/review/approval on Engineering Process Instructions.
• Establish Gage Repeatability & Reproducibility for critical measurement tools.
• Conduct First Article Inspection Report (FAIR).
• Lead all phases of the Escape Management Process (containment, correction, prevention).
• Present Corrective Actions to the Monthly Executive CAB.
• Lead the review and validation of product non-conformances and disposition types, including burndown plans for MRB locations.
• Submit Concessions to customers and follow up to closure.
• Lead structured problem-solving activities to resolve customer complaints and internal defects in a timely manner that prevents reoccurrence.
• Provide daily support to the shop floor on quality product impact.
• Participate, lead, and co-lead T4 meetings.
• Interact daily with shop floor employees, leads, and supervisors to understand issues and identify technical solutions.
• Identify Quality CapEx Projects to improve Quality Product.
• Conduct Internal Product Audits.
• Design and implement process control for Inspection of supplier's product or processes (Quality Plans, Incoming Inspection Report, AQL Sampling).
• Represent Process Quality in the product development process, ensuring process compliance at each phase of development and signing off on gate progression.
• Perform other duties as assigned.
• Direct and train other quality and associated department employees.

Benefits

• Comprehensive and flexible benefit options starting on day one, including medical, dental, vision, EAP, wellness incentives, and 401(k) with employer matching.
• Development & progression opportunities for every employee – regular performance conversations, training and development curriculum, and engineering fellowship programs.
• Paid time off, including vacation, sick time, paid holidays, and parental leave—all eligible on your first day of employment!
• Competitive pay, including eligibility for quarterly and annual bonuses, depending on role and site.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level