Propulsion Components Engineer

Varda Space Industries•El Segundo, CA

1d•$140,333 - $232,444•Onsite

About The Position

Varda is hiring an experienced Propulsion Components Engineer to join the team that designs, builds, tests, and flies the fluid components on the W-Series satellite bus and future vehicles. The W-Series satellite incorporates a high-test hydrogen peroxide (HTP) and hydrocarbon bipropellant propulsion system with high-pressure inert gas pressurization and cold-gas attitude control. The component portfolio spans each of these fluid subsystems and includes solenoid control valves, check valves, relief valves, burst disks, fluid filters, regulators, manually operated service valves, machined fluid manifolds, and instrumentation including pressure transducers and RTDs. A successful candidate will take on a significant share of the component ownership for these mission-critical hardware articles as responsible engineer, helping expand component capabilities, improve reliability, and increase flight cadence. Many current Varda components are purchased parts, and you will be a primary technical interface to our suppliers. Varda also intends to bring more component design in-house for current and future vehicles, and you will help lead that transition: shaping make-versus-buy decisions, executing detailed design, and standing up the capabilities to develop, qualify, produce, acceptance test, and fly Varda-owned parts. As part of a broad, multi-disciplinary engineering team, you will interface daily with propulsion systems, structures, production, thermal, avionics, and GNC engineers and technicians. You will inherit an operational, well-documented component baseline and drive improvements alongside the team. The role is hands-on: test stand development and operations, production floor support, occasional supplier visits, and issue or anomaly investigations as required. Bring your experience and passion, and let’s build something amazing. Open to Senior or Principal level candidates.

Requirements

B.S. in Aerospace Engineering, Mechanical Engineering, or a related discipline; equivalent professional experience considered (typically 3–6+ years)
3+ years of hands-on experience designing, qualifying, or owning fluid components (valves, regulators, filters, burst disks, manifolds, transducers) for spacecraft, launch vehicles, or comparable high-pressure hardware, on either the vehicle or the component-supplier side (typically 6+ years for Principal)
Working understanding of component design fundamentals: sealing, force balance, spring sizing, friction, flow paths, materials compatibility, material finishes, and wear
Mechanical design proficiency: CAD, assembly management using PLM software, detailed drawings with GD&T per ASME Y14.5, and tolerance analysis
Experience with component pressure and leak testing and ATP/QTP execution per SMC-S-016 or an equivalent standard, including authoring procedures and establishing pass/fail criteria
Hands-on experience building and testing pressurized hardware alongside technicians
Proven record of technical ownership: driving nonconformances and anomalies to root cause and corrective action across teams and suppliers
Willingness to travel to suppliers and test sites as needed (typically < 10% of time)

Nice To Haves

6+ years of spacecraft or launch vehicle fluid component experience, including clean-sheet design of a valve, regulator, or similar component through qualification and flight (typically 6–10+ years for Principal)
Experience with low-leakage, on-orbit propulsion components and with HTP, other strong oxidizers, or high-pressure gas systems
Analysis skills for component design: FEA of pressure-containing parts, 1D fluid network modeling, valve dynamics, and fatigue and fracture control
Electromechanical and instrumentation fundamentals: solenoid valve coil and driver interfaces, and pressure transducer and RTD calibration, excitation, and error budgets
Supplier management for COTS and build-to-print aerospace components: source selection, audits, and data package review
Familiarity with AIAA S-080 and S-081 and AFSPCMAN 91-710 range safety requirements
Knowledge of precision manufacturing and inspection for fluid hardware: machining and deburring, welding, electropolish, precision cleaning, CMM, and NDE
Experience standing up testing capabilities for propulsion components (dev, qual, ATP), particularly in a high-cadence, high component throughput environment.
Prior experience leading a technical sub-discipline, formally or informally, and developing engineering standards within a propulsion organization
Exceptional technical communication skills, precision and clarity in specifications, test procedures, data package reviews, and engineering memos

Responsibilities

Serve as responsible engineer for a significant portion of the bus propulsion component portfolio, from requirements and specification generation through development, qualification, production, and flight, in partnership with the broader engineering team
Design Varda-owned propulsion components: CAD, detailed drawings with GD&T per ASME Y14.5, tolerance analysis, seal and spring design, and supporting structural and fluid analysis
Specify, source, and qualify purchased components; serve as a technical lead with suppliers, review qualification and acceptance data, and drive corrective action and/or second sourcing
Author and execute acceptance and qualification test (ATP/QTP) campaigns per SMC-S-016; characterize component performance across the pressure and temperature envelope and feed results back into system requirements; document results with clear test reports
Support vehicle build, integration and test, and flight operations: disposition nonconformances and lead component issue or anomaly investigations to root cause and closure
Represent your components in design reviews, FMEAs, hazard analyses, and range safety interactions; contribute to the shared component knowledge base, qualification records, and lessons learned
Mentor engineers and help set the component design and test standards the propulsion team relies and builds on

Benefits

Flexible PTO policy + 12 paid holidays
100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA options
Voluntary accident, hospital, critical illness, and pet insurance
$120/month wellness reimbursement for gym and fitness expenses
12 weeks of parental leave (with supplemental disability leave for CA mothers)
Family building, pregnancy, parenting and menopause benefits via Maven Clinic
Sponsored One Medical memberships for employees and their dependents
Substantial incentive equity in a fully funded space start-up
401(k) retirement plan with 6% employer match (immediately vested)
$20/pay period cell phone reimbursement
Relocation support for new hires, if needed
Fully stocked kitchen with lunch provided daily and dinner provided twice weekly
Company and team-bonding events, happy hours and mission-success celebrations
Complimentary EV charging