Project Engineer

Intersand•Byron Center, MI

23d•Onsite

About The Position

The Project Engineer supports manufacturing operations through process optimization, continuous improvement initiatives, and capital projects. Working closely with production, quality, and leadership teams, this hands-on engineering professional improves manufacturing processes, drives operational excellence, and supports strategic project execution. The role identifies opportunities, solves complex challenges, and implements sustainable solutions to enhance safety, quality, efficiency, and business performance. The position is based at the Windsor plant. It includes leading projects from concept through implementation, analyzing operational performance, supporting employee development, and contributing to safety, sustainability, and operational excellence initiatives. The role reports to the Director of Engineering and may require travel within Canada and the United States.

Requirements

Bachelor's degree in Engineering or a related technical discipline.
5 to 10 years of experience in an engineering role within a manufacturing environment.
Experience leading or supporting continuous improvement initiatives and process optimization projects.
Ability to travel within Canada and the United States.
Strong troubleshooting and root cause analysis skills.
Working knowledge of manufacturing processes, industrial automation, and production systems.
Experience with AutoCAD.
Strong computer, data analysis, and reporting skills.
Knowledge of manufacturing safety principles, environmental requirements, and regulatory compliance.
Excellent verbal and written communication skills.
Strong attention to detail, sense of urgency, and ability to manage multiple priorities independently.
Resourceful and proactive problem-solver with a strong sense of ownership.
Ability to carry projects through to completion while meeting established deadlines with limited supervision.

Nice To Haves

Experience managing or participating in CAPEX projects.
Familiarity with OEE methodologies, Lean Manufacturing, and continuous improvement principles.

Responsibilities

Conduct root cause analyses of equipment failures, quality deviations, and process bottlenecks, and implement corrective and preventive actions.
Lead Overall Equipment Effectiveness (OEE) initiatives and drive measurable improvements across production processes.
Lead capital expenditure (CAPEX) projects from conception to completion, including scope definition, budgeting, vendor selection, installation, commissioning, and employee training.
Analyze manufacturing processes and performance data to identify continuous improvement and operational optimization opportunities.
Evaluate the technical and financial feasibility of improvement opportunities and equipment investments.
Use AutoCAD to support plant layout design, workflow improvements, space optimization, and facility modifications.
Collaborate with production, quality, and leadership teams to identify and execute improvement opportunities.
Train and support production personnel on new equipment, processes, and operating procedures.
Participate in Environmental, Health & Safety (EHS) initiatives and support compliance with applicable regulations and company standards.
Conduct audits, prepare reports, facilitate meetings, and communicate project progress and recommendations to stakeholders.
Support sustainability, safety, and operational excellence initiatives across the facility.
Manage external vendors and contractors to support successful project execution and compliance with company requirements.
Drive continuous improvement initiatives to increase productivity, quality, and operational efficiency.
Develop employee capabilities through training, coaching, and knowledge sharing.
Evaluate opportunities, recommend solutions, and support strategic decision-making.