Project Engineer III-Process

Weil GroupBarceloneta, PR
Onsite

About The Position

Provides Client owner-side project-engineering support to the Process Lead during the Buffer Prep / Buffer Hold (BPBH) brownfield expansion at Barceloneta, within an active 24/7 GMP facility. Acts as owner's representative for the process equipment installation package - coordinating and overseeing the General Contractor's execution, owning field-level permit-to-work, walkdowns, safety, and coordination, and supporting the Process Lead in reviewing the A/E's process design. Design authority and responsibility rest with the Process Lead and the A/E; this role actively supports design review and owns owner-side execution oversight. The incumbent supports the Lead, owns the owner-side coordination of the process package, and develops process-engineering expertise through the project.

Requirements

  • Bachelor's degree in Chemical, Biomedical, or Mechanical Engineering.
  • 3-7 years of experience in pharmaceutical/biotech or industrial capital projects, ideally in an owner's-representative or GC/EPC field-engineering capacity.
  • Experience with brownfield construction in an operating facility: permit-to-work systems, field walkdowns, construction safety, and contractor coordination.
  • Working familiarity with biologics process systems - buffer prep/hold tanks, process skids, heat exchangers (HEX), transfer panels/manifolds, CIP/SIP tie-ins, and hygienic process piping - sufficient to support the Lead and coordinate the GC (design-level mastery is not required at this level).
  • GMP awareness and the ability to coordinate work safely within an active 24/7 manufacturing environment.

Nice To Haves

  • Spanish fluency / bilingual (Puerto Rico site - strong advantage).
  • Construction management exposure or coursework; ability to read and interpret construction drawings and specifications.
  • Prior commissioning / CQV field-support experience.

Responsibilities

  • Serves as Client owner-side representative for the process equipment package (tanks, skids, heat exchangers, transfer panels/manifolds, CIP/SIP) during brownfield construction; provides day-to-day oversight of the General Contractor (GC) and its subcontractors for this scope, monitoring progress, quality, and compliance against the approved design.
  • Owns permit-to-work (PTW) coordination and issuance for process construction activities within the active 24/7 GMP facility; enforces construction segregation from live manufacturing and coordinates tie-ins/shutdown windows with site operations.
  • Conducts and participates in field walkdowns, inspections, and punch-list development for the process equipment and process-mechanical scope; verifies installed work matches design and site standards before turnover.
  • Supports construction safety participates in contractor safety evaluations, supports the site safety plan for process activities, and ensures GC adherence to Client’s EHS requirements on an active manufacturing site.
  • Acts as liaison and coordination point between the GC, the A/E (Fluor), site operations, and the process Lead; ensure construction activities do not negatively impact ongoing production.
  • Supports the process Lead in reviewing A/E design deliverables (drawings, specifications, P&IDs, process control narratives); reviews GC submittals and RFIs for alignment with AbbVie standards. (Design review and support role - design authority and responsibility rest with the Process Lead and the A/E.)
  • Maintains as-built documentation and field records for the process equipment and process-mechanical package; tracks open items, field issues, and schedule for the scope and escalates to the process Lead.
  • Supports commissioning, turnover, and startup for the process equipment and process-mechanical package; assists the Lead and CQV team with field troubleshooting and system handover to operations.
  • Supports the Process Lead during vendor process-equipment installation (buffer tanks, process skids, heat exchangers (HEX), transfer panels, CIP tie-ins); coordinates GC mechanical/process installation and witnesses field activities.
  • Supports FAT/SAT and process commissioning activities; assists with field data collection and troubleshooting of newly installed process systems.
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