ASU Production Technician - Mt. Vernon

Matheson • Mt Vernon, IN

1d • Onsite

About The Position

Responsible for maintaining and improving plant performance. This is typically a non-shift work position, although situations may require work outside normal shifts. The Performance Technician will perform mechanical, instrument, and electrical maintenance. The role requires manipulating air separation controls to meet product specifications and production requirements, adjusting plant control variables, and monitoring/managing process equipment parameters. The technician will gain knowledge of air separation theory and related equipment, understand plant water chemistry for cooling tower operations, and develop troubleshooting skills for process upsets. A Qualified Electrical Worker certification is required. Maintenance on compressors, pumps, turbines, valves, motors, and other plant equipment is performed as needed. The role involves reading and interpreting technical drawings, including Process & Instrument Drawings, to understand operations and aid in troubleshooting. Participation in the maintenance and updating of work instructions for accurate start-up and operational procedures is expected. The technician will demonstrate mechanical aptitude, evaluate equipment performance, perform routine calibration and maintenance of analytical test equipment, and maintain records. Safety consciousness is paramount, including participation in safety meetings, maintaining safe work areas, and hazard elimination. The ability to prepare and maintain production operations and distribution records to meet FDA, DPA, OSHA, ISO Quality Systems, and other internal/external requirements is essential. Preparing QA documents to certify product quality, transcribing data for reports, and maintaining good communication skills are also key aspects of the role. The technician is responsible for reviewing and releasing medical-grade product per FDA regulations, troubleshooting operational issues and alarms, assisting with plant start-ups/shutdowns, optimizing plant performance by tracking data and implementing operating plans, executing productivity ideas and best practices, and interacting closely with supporting groups for optimization and troubleshooting. Other projects and duties as assigned, and compliance with all policies and standards are also part of the role.

Requirements

• High School diploma, Technical School or related industrial experience
• 1-3 years Compressors, pumps, valves and expanders, also Instrument & electrical testing equipment.
• Basic Computer skills.
• On call for plant needs of any kind, (Personnel, Equipment, Customer problems)
• Statistical and analytical skills.
• Clean driving record.
• Strong understanding of Safety Practices and policies for the Industrial Gas Industry
• Strong understanding of Air Separation Principles
• Strong understanding of compressors, pumps and expanders
• Strong understanding of electrical motors, electrical power distribution and electrical safety.
• Possess skills to utilize I&E test equipment, including DVM, megger, process calibrator, transmitter simulator.
• Ability to utilize troubleshooting skills on Medium voltage panels, low voltage panels, Programmable Logic Controllers, field process measuring equipment and vibration equipment
• Understanding of Analytical principles.
• Must maintain Qualified Electrical Worker certification

Nice To Haves

• 10% Travel for scheduled Training where applicable.

Responsibilities

• Manipulates air separation controls to meet product specifications and production requirements.
• Adjust plant control variables, monitor and manage process equipment parameters to meet production goals.
• Obtain knowledge base of the theory of air separation and related equipment associated with the process; understand the plant's water chemistry to assure proper cooling tower operations and equipment functioning.
• Develop skills to trouble shoot, evaluate process upsets and take corrective actions.
• Performs maintenance on compressors, pumps, turbines, valves, motors, and other plant equipment, when required.
• Reads and interprets technical drawings and manuals.
• Develop ability to interpret Process & Instrument Drawings to understand process operations, equipment and aid in trouble shooting system anomalies.
• Participate in the maintenance/updating of work instructions to assure accurate and current start-up and operational procedures.
• Demonstrate mechanical aptitude, evaluate equipment performance, perform routine calibration and maintenance of analytical test equipment and maintain appropriate records.
• Be safety conscious, i.e., meetings, work areas, eliminate hazards, etc.
• Ability to prepare and maintain production operations and distribution records to meet the requirements of FDA, DPA, OSHA, ISO Quality Systems and other internal and external requirements.
• Participate in the maintenance and updating of plant and equipment work instructions.
• Prepare and maintain production operations and distribution records to meet internal and external requirements.
• Prepare QA documents to certify product quality; transcribe/transfer data from process computer data bases and tables, etc. to prepare product loss and reports.
• Troubleshooting the causes of plant operational issues and alarms, either directly or in conjunction with the local team.
• Assisting with starting / stopping the plants in a safe manner as dictated by operating conditions and business needs.
• Optimizing plant performance by tracking performance data and implement the best operating plan for all plants.
• Executing productivity ideas and Best Practices to keep plant costs down.
• Interacting closely with all the supporting groups/personnel for performance optimization and troubleshooting.
• Perform other projects and duties as assigned.
• Complies with all policies and standards.

Benefits

• Qualified applicants will receive consideration for employment without regard to their race, color, Religion, national origin, sex, protected veteran status, or disability.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: High school or GED