2nd and 3rd shift Production Setup Technician

A.Y. McDonald Mfg. Co.•Monroe, WI

3d•Onsite

About The Position

Come and work for a company that continues to grow and flourish and where our people make a difference! McDonald Plastic Molding is a subsidiary of A.Y. McDonald Industries, which is a family-owned company founded in 1856. People join our business (and stay) because of our collaborative workplace, drive for innovation, and our family-oriented culture. We are a custom injection molding company known for producing high-quality products that meet the needs of our customers.

Requirements

Must have a good knowledge of all machines and their functions.
Must maintain good communications with the Quality Control Department.
Must follow established procedures for the proper storage of molds and equipment.
Must keep set-up records in order and ensure that set-up records are 100% accurate when filling them out.
Must take care of the equipment – use proper length bolts to fasten molds so threads are not stripped, watch centering rings, bumping of machines tie bards, safety gates and drop bars with the mold. Use care with auxiliary equipment. DME units fastened so as not to fall on the floor, water heats, etc.
Must be able to stage break periods so machinery is not left idle. This may require and early or late break.
Must be able to assist with required machine and/or equipment adjustments and troubleshooting to insure safe, efficient operations as directed by shift supervisor.
Must be able to operate the forklift as required.
Must be able to report problems, needs, and equipment breakdowns to your supervisor so it can be corrected.
Must accurately complete all record keeping forms.
Must be able to perform any job in a lower rated classification that is necessary to support plant operations safely and efficiently when required.
Must be able to perform other duties as required or directed by management.
Must be able to stand; walk; use hands to finger, handle, or feel; and reach with hands and arms.
Must be able to stoop, kneel, crouch, or crawl frequently.
Must be able to occasionally climb or balance, talk or hear, and taste or smell.
Must occasionally lift and/or move up to 75 pounds.
Must have specific vision abilities required by this job including close vision, distance vision, color vision, peripheral vision, and depth perception.

Nice To Haves

Experience with secondary and degating operations at molding machines.
Experience with mold inserts, fixtures, switches, valves.
Experience with minor mold maintenance and repair, including cavity, core and/or base changeover.
Experience with preventive maintenance and minor equipment repairs.
Experience with heater bands, mold clamps, bolts, hoses, knockout rods.
Experience with DME units, water heaters.

Responsibilities

Perform an initial startup on a new production run after mold sets are complete.
Work on processes to improve production efficiencies and reduce high scrap rates.
Research problems with equipment and tooling and take corrective action.
Trouble shoot process issues in the factory and consult with tool designer and project engineers for solutions to the problems.
Recommend measures to improve production methods, equipment performance, and quality of product.
Document and record processes for all production runs for each customer.
Perform daily rounds and checks at each workstation.
Set mold and start jobs according to standard procedures as instructed by supervisor or upper management.
Set-up and changeover of equipment used for performing secondary and degating operations at the molding machines. (Tables, Conveyors, Water Tanks, Degaters, Fixtures, etc.)
Perform all aspects of changeover required for converting molding machines to various production of sample jobs.
Put things in proper places when pulling jobs out. Mold inserts, fixtures, switches, valves, etc.
Perform minor mold maintenance and repair, including cavity, core and/or base changeover, as required.
Perform preventive maintenance and minor equipment repairs as required.
Keep inventory in order of heater bands, mold clamps, bolts, hoses, knockout rods.
Have a good knowledge of all machines and their functions and make sure your set-up people have this knowledge.
Maintain good communications with your Quality Control Department to ensure quality products are produced on your shift and at start-up.
Follow established procedures for the proper storage of molds and equipment.
Keep set-up records in order and ensure that set-up records are 100% accurate when filling them out.
Take care of the equipment – use proper length bolts to fasten molds so threads are not stripped, watch centering rings, bumping of machines tie bards, safety gates and drop bars with the mold. Use care with auxiliary equipment. DME units fastened so as not to fall on the floor, water heats, etc. Overall put a little extra thought in everyday duties that you perform.
Stage molds and equipment for upcoming jobs.
Stage break periods so machinery is not left idle. This may require and early or late break.
Assist with required machine and/or equipment adjustments and troubleshooting to insure safe, efficient operations as directed by shift supervisor.
Operator the forklift as required.
Report problems, needs, and equipment breakdowns to your supervisor so it can be corrected.
Accurately complete all record keeping forms.
When required, to perform any job in a lower rated classification that is necessary to support plant operations safely and efficiently.
Perform other duties as required or directed by management.