Production Engineer, Furnace
About The Position
INEOS Olefins & Polymers USA is seeking a Production Engineer in the Furnace area at Chocolate Bayou Works in Alvin, Texas. The role provides daily technical support to ensure safe, reliable, and efficient furnace operation, with a focus on day-to-day unit support and short-term operational excellence. The Production Engineer reports to the Operations Manager and works closely with Operations and Maintenance to sustain stable unit performance and meet safety, regulatory, and environmental standards. The role supports routine operations, maintenance execution, startups, shutdowns, and outages; monitors process conditions and resolves operating or equipment issues; and contributes to process safety, environmental compliance, reliability, and furnace optimization. It also provides technical leadership, training, and mentoring to engineers and Operations personnel, and develops operating procedures and plans for the furnace area.
Requirements
- Bachelor’s degree in chemical engineering or a related engineering discipline.
- At least 7 years of experience in process engineering, production or operations support, or plant engineering in chemical manufacturing, refining, utilities, or power generation.
- Strong process engineering fundamentals and familiarity with industrial systems.
- Demonstrated understanding of PSM principles and OSHA/EPA regulations related to chemical plant operations.
- Experience participating in or leading incident investigations, hazard analyses, or similar safety processes.
- Proven commitment to operational safety, environmental compliance, and process safety practices in a plant setting.
- Ability to troubleshoot process and equipment issues methodically using data and engineering principles and implement effective solutions under time constraints.
- Strong communication and teamwork skills, including conveying technical concepts clearly to non-technical personnel and providing timely guidance during operational events.
- Diligence in following safety procedures, recognizing hazards, and ensuring compliance with operating envelopes and standards; high attention to detail in monitoring and record-keeping.
- Self-motivation, adaptability, and ability to handle changing priorities in a fast-paced 24/7 manufacturing environment.
Nice To Haves
- Prior experience with pyrolysis furnaces in an olefins manufacturing facility.
- Operational and technical knowledge of olefins pyrolysis furnaces, including furnace technology, all phases of operation, and associated safety systems.
Responsibilities
- Provide day-to-day technical support for operations to ensure safe, stable, and efficient performance.
- Monitor daily process conditions and troubleshoot operating and equipment issues.
- Ensure compliance with Process Safety Management (PSM) requirements, including monitoring operating envelopes and resolving deviations.
- Maintain environmental compliance through routine monitoring, reporting, and corrective actions.
- Partner with Operations and Maintenance to support routine operations, maintenance execution, startups, shutdowns, and outages.
- Lead or support incident investigations, identify root causes, and drive corrective actions to closure.
- Initiate and manage Management of Change (MOC) and Pre-Startup Safety Review (PSSR) activities for operational improvements and maintenance activities.
- Support short-term optimization and reliability improvements to reduce variability and sustain on-plan operations.
- Provide technical leadership, training, and operational support for furnace operations.
- Mentor and develop engineers and Operations personnel.
- Develop operating procedures and operating plans for the furnace area.
- Minimize production constraints through furnace optimization and maintenance planning.
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What This Job Offers
Job Type
Full-time
Career Level
Senior
