Production Engineer
About The Position
LayerZero Power Systems LLC. is a globally recognized leader in providing state-of-the-art power distribution solutions for critical industries. With a strong focus on reliability, innovation, and customer satisfaction, we deliver advanced power systems products that ensure uninterrupted and dependable power supply in mission-critical environments. Our customer base is comprised of companies in the data center (our main focus), financial, computer service provision, and semiconductor manufacturing sectors. LayerZero Power Systems is on a trajectory of sustained growth, with a loyal customer base of existing Fortune 100 customers and an expanding portfolio of new customers.
Requirements
- 2–7+ years of experience in manufacturing, industrial engineering, or related field
- Experience in assembly, production environments, and process improvement initiatives
- Experience with ERP systems (preferably Microsoft Dynamics 365 Business Central or similar)
- Process mapping and workflow development
- Time studies and line balancing
- Root cause analysis (5 Why, Fishbone)
- Layout design (Visio, AutoCAD, or similar)
- Data analysis (Excel; Power BI preferred)
- Lean Manufacturing or Six Sigma certification
- Experience in ISO-regulated environments
- Experience with automation, controls, or testing systems
Responsibilities
- Develop, document, and maintain standard work, work instructions, and process flows
- Design and optimize assembly processes, line layouts, and workstation configurations
- Define requirements for tooling, fixtures, and equipment
- Support new product introduction (NPI) and process validation activities
- Apply Lean Manufacturing and Toyota Production System principles to eliminate waste and improve flow
- Lead root cause analysis (RCA) and implement corrective actions
- Improve cycle time, throughput, and overall equipment effectiveness (OEE)
- Drive A3 problem-solving initiatives
- Design and implement material replenishment strategies (kitting, kanban, line-side stock)
- Optimize warehouse-to-line material flow and replenishment triggers
- Ensure alignment between physical processes and ERP transactions within Microsoft Dynamics 365 Business Central
- Provide daily support to production operations to resolve process inefficiencies, downtime, and quality issues
- Participating in Tier meetings and Gemba walks
- Support implementation of corrective and preventive actions (CAPA)
- Define and support functional and burn-in testing processes
- Ensure processes and equipment meet performance, reliability, and safety standards
- Develop and maintain facility and production layouts (e.g., Visio or CAD-based)
- Perform capacity analysis, line balancing, and bottleneck identification
- Support capital projects, including cost justification (ROI, IRR, Payback)
- Ensure compliance with ISO 9001 and internal quality standards
- Develop and maintain controlled documentation
- Support internal and external audits
- Conduct risk assessments and Management of Change (MOC) activities
- Apply OSHA hierarchy of controls to mitigate risk
- Improve workplace ergonomics and reduce manual handling hazards
Benefits
- Competitive pay with performance incentives
- 100% company-paid medical, dental, and vision
- 401(k) with company match
- 3 weeks PTO, 10 paid holidays, and 2 floating holidays
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
