Production Engineer 4

AirReps•HOUSTON, TX

1d•Onsite

About The Position

The Production Engineer 4 is responsible for the continuous improvement of manufacturing processes, fabrication and assembly, cost reduction initiatives, processing of engineering changes, and introduction of new products. This role also provides guidance and mentoring to junior engineers, technicians, and operations support staff. The Production Engineer is capable of developing project plans, executing capital projects, and leading significant activities requiring a multi-functional team. The ideal candidate is a team player, results-oriented, dedicated to excellence, and possesses strong work ethics.

Requirements

Extensive understanding and knowledge of manufacturing engineering theory, processes, and practice.
Lean manufacturing concepts - Kaizen, value stream mapping, Kanban, demand flow technology; line balancing & time studies.
Highly Skilled in two or more of the following areas - fabrication/stamping of aluminum or steel parts, tooling, molding, finishing, tubing fabrication, paint, assembly/manufacturing processes, and/or controls is strongly preferred.
Knowledge of specifications and standards used in the HVAC industry.
Expert on core manufacturing documentation and all aspects of manufacturing in a high-volume environment and engineering change processes.
Proven capability/experience with PFMEAs, Process Control Plans, Process Flow Diagrams, DFA/DFM, and operator instructions, engineering change processes.
Proven capability to handle multiple projects and capable to coach technicians and others on the proper manufacturing core skills.
Software skills including MS Office Word, Excel, Project, PowerPoint, AutoCAD, Mapics, 3D Model software.
Effective analytical and problem-solving skills and compliance oriented and attention to detail.
Effective organizational and time management skills.
Proficient project management skills.
Effective interpersonal & collaboration skills and ability to work with teams.
Recognized expert in technical disciplines within the processes.
Knowledge of whole manufacturing systems including processes and product portfolio.
Acknowledged expert in multiple technical disciplines.
Excellent communicator (both verbal and written) with the ability to present status and strategy information across departments and on multiple disciplines.
Ability to apply good judgement, strong work ethics and integrity on the job.
9-11 years minimum experience in a production/manufacturing engineer role with documented examples of process design and implementation across multiple product families in assembly HVAC environment preferred, or automotive, appliance industry.
Bachelor’s Degree - Mechanical, Industrial, Electrical, or Systems Engineering required.
Qualified applicants must be legally authorized for employment in the United States. Qualified applicants will not require employer sponsored work authorization now or in the future for employment in the United States.

Nice To Haves

MS preferred
Six Sigma certification preferred

Responsibilities

Establish continuous improvement goals and execute action plans.
Utilize proven lean manufacturing abilities to identify opportunities for cost reduction, increased quality, workflow improvements, estimating, project analysis, technology development and core manufacturing skill set.
Develop and support DOE (Design of experiments), 8D (Eight Disciplines of team-oriented problem-solving), FMEA (Failure Mode & Effects Analysis), 6 Sigma and DFM (Design for Manufacturing) analysis and implementation of Kaizen activities.
Work with Design Engineers to revise, and sustain HVAC product, tooling and machine designs utilizing knowledge of mechanical engineering principles; provide manufacturing technical resource to Design Project teams.
Provide guidance and mentoring to junior engineers, technicians, and support staff.
Develop and manage project schedules related to existing product launches or design modifications.
Document product designs by preparing cost analysis, review drawings, and engineering change requests.
Assist other team members in redesigning internal components to improve overall long-term system quality, improve efficiency and reduce cost.
Develop engineering solutions to product related issues through problem solving and root cause analysis techniques.
Participate on cross functional teams to launch product modifications, resolve issues, and support product improvements.
Plan medium to large projects and release of new processes, including obtaining quotes, preparing Capital Approval Requests (CAR), issue requisitions and PO’s.
Oversee CAPEX (Capital Expenditure) development until projects full implementation.
Act as a process developer including new technology and long-range planning for process families and systems.
Represent the department and present status and strategy information across departments.
Coordinate project work internally with the department and externally with other departments to ensure on-time completion of projects within budget.
Provide guidance to Junior PE’s & techs on other projects.
Develop suppliers for manufacturing equipment, develop key suppliers, create an environment of continuous improvement in equipment UPTIME, EFFICIENCY & QUALITY.
Perform additional projects/duties to support ongoing business needs.