Production Assembler 4 (Layup Technician)

Axillon Aerospace•Erlanger, KY

4d•Onsite

About The Position

Perform hand layup of prepreg composite materials onto molds and tooling in accordance with engineering specifications, ply books, and work instructions. This role involves identifying and orienting composite plies, preparing molds and tooling, cutting and staging materials, debulking laminate stacks, and performing vacuum bagging operations. The technician will also be responsible for verifying vacuum integrity, maintaining material traceability, inspecting completed layups, and supporting autoclave operations. Adherence to safety procedures, clean room protocols, and proper handling of refrigerated materials is essential. Participation in continuous improvement activities is also expected.

Requirements

High school diploma or GED.
Minimum 1-3 years of composite layup experience in aerospace, defense, marine, automotive, or related manufacturing environments.
Ability to read and interpret blueprints, engineering drawings, work orders, and ply schedules.
Familiarity with carbon fiber, fiberglass, and prepreg composite materials.
Experience using measuring tools, templates, and precision hand tools.
Ability to follow detailed work instructions and maintain accurate records.
Strong attention to detail and commitment to quality workmanship.
Ability to work independently and as part of a team.

Responsibilities

Perform hand layup of prepreg composite materials onto molds and tooling in accordance with engineering specifications, ply books, and work instructions.
Identify and orient composite plies according to fiber direction, material type, and laminate schedule requirements.
Prepare molds and tooling, including cleaning, release application, and inspection prior to layup operations.
Cut, kit, and stage composite materials for production requirements.
Remove backing films and accurately position prepreg materials while minimizing wrinkles, bridging, gaps, and foreign object debris (FOD).
Debulk laminate stacks as required throughout the layup process.
Perform vacuum bagging operations including installation of peel ply, perforated film, breather materials, vacuum ports, and bagging film.
Verify vacuum integrity and leak-check assemblies prior to cure.
Maintain material traceability and accurately complete manufacturing documentation.
Inspect completed layups for compliance with specifications and quality standards.
Support autoclave loading and unloading operations when required.
Follow all company safety procedures, clean room protocols, and handling requirements for refrigerated prepreg materials.
Participate in continuous improvement activities to improve quality, efficiency, and production flow.