Product Development Engineer – Powertrain Thermal Hydraulics

FordDearborn, MI
$74,300 - $166,200Hybrid

About The Position

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life. We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more! In this position... The Vehicle Thermal Systems Hydraulic CAE and Development section is responsible for analyzing the engine cooling system in both CAE/CFD as well as lab validation. Members of the section use various CFD methods to quantify component hardware and system level design impacts on engine performance, fuel consumption, emissions, NVH, system level hydraulic response and durability to help drive the engine/ Powertrain design and address issues that arise during the engine/ Powertrain development process. Specific studies may include cooling system flow predictions, system layout and component selection, and coolant fill-deaeration. Laboratory testing of hardware and correlation to CAE models is crucial in this position.

Requirements

  • B.S. in Mechanical Engineering, Aerospace Engineering, or related field.
  • 5+ of minimum experience in fluid dynamics, thermodynamics, heat transfer and combustion.
  • 5+ years minimum experience in thermal/fluid CFD simulation. Multiphysics modeling preferred.
  • 2+ years of physical testing preferred
  • The engineer will be able to utilize CAD for input information for CFD/CAE analysis as well as lab setup and validation.

Nice To Haves

  • Master’s degree or higher in Mechanical Engineering or related field.
  • 5+ years plus experience in automotive ICE/Powertrain or vehicle CFD applications.
  • Proficient in the use of analytical tools including STAR-CCM+, CONVERGE, Simerics, GT-SUITE, AMEsim , Flomaster etc.
  • Familiarity with CAD systems preferably CATIA and 3DX.
  • Familiarity with Pre-processing tools such as ANSA, Hyperwork,s etc.
  • Proficient in common computer languages: C, C+, Java, Python, shell script, MATLAB, etc.
  • Self-directed, confident and resilient individual with excellent communication skills.
  • Excellent work planning and issue resolution skills.

Responsibilities

  • Perform physical hardware validation to obtain viable correlation data.
  • Work with component and system engineers and provide technical guidance.
  • Apply 1D and 3D CFD methods to support product development and virtual test sign-off.
  • Work with instrumentation suppliers to improve laboratory capabilities.

Benefits

  • Immediate medical, dental, vision and prescription drug coverage
  • Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
  • Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
  • Vehicle discount program for employees and family members and management leases
  • Tuition assistance
  • Established and active employee resource groups
  • Paid time off for individual and team community service
  • A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
  • Paid time off and the option to purchase additional vacation time.
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