Producibility Manufacturing Engineer (ES4)

Amentum•Huntsville, AL

1d•Hybrid

About The Position

We are seeking an experienced Producibility Manufacturing Expert to join our team and serve as a critical link between design engineering and manufacturing operations. This role will ensure our products are designed and developed for optimal manufacturability, cost-effectiveness, and quality while meeting all technical and operational requirements.

Requirements

Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related technical field.
Ph.D., with minimum of 4 years of experience, MS with at least 8 years of experience, or BS with at least 10-15 years of experience.
Hands-on manufacturing engineering experience. 10 years preferred.
Proven track record in producibility analysis and design for manufacturability
Experience with manufacturing processes such as machining, sheet metal fabrication, composites, welding, assembly, and/or other relevant processes
Experience supporting new product development and production ramp-up activities
Must be a US Citizen and have a STAR ID
Strong understanding of manufacturing processes, capabilities, and limitations
Proficiency with CAD software (e.g., CATIA, NX, SolidWorks, or similar)
Knowledge of GD&T (Geometric Dimensioning and Tolerancing)
Familiarity with lean manufacturing, Six Sigma, or other continuous improvement methodologies
Understanding of materials science and manufacturing material properties
Excellent analytical and problem-solving abilities
Strong communication skills with ability to influence cross-functional teams
Detail-oriented with strong organizational skills
Ability to manage multiple projects simultaneously in a fast-paced environment
Team player with collaborative mindset

Nice To Haves

Master's degree in Engineering or related field
Professional certifications (e.g., Certified Manufacturing Engineer, Six Sigma Black Belt)
Experience in aerospace, defense, automotive, or other highly regulated industries
Familiarity with industry standards and specifications (e.g., AS9100, ISO 9001, NASA standards)
Experience with manufacturing simulation software and digital manufacturing tools
Knowledge of supply chain management and procurement processes
Experience mentoring or leading technical teams

Responsibilities

Conduct comprehensive producibility assessments of product designs during all phases of development
Collaborate with design engineers to optimize designs for manufacturing efficiency, cost reduction, and quality improvement
Identify and resolve potential manufacturing challenges before they impact production schedules or costs
Provide detailed feedback on material selection, tolerances, assembly methods, and process capabilities
Develop, document, and implement manufacturing processes, procedures, and work instructions
Analyze existing manufacturing processes and identify opportunities for improvement
Recommend and implement tooling, fixtures, equipment, and facility modifications to enhance productivity
Establish manufacturing process parameters and ensure process repeatability and control
Perform cost analyses and identify opportunities for cost reduction without compromising quality or performance
Work with suppliers and vendors to assess manufacturing capabilities and ensure requirements can be met
Support make-vs-buy decisions with technical manufacturing expertise
Develop inspection criteria and work with Quality Assurance to establish acceptance standards
Serve as the manufacturing subject matter expert in design reviews and product development meetings
Partner with engineering, quality, supply chain, and production teams to ensure seamless product transitions
Communicate manufacturing constraints, capabilities, and limitations to stakeholders
Support new product introduction (NPI) activities from concept through production ramp-up
Identify and assess manufacturing risks for new and existing products
Lead root cause analysis and corrective action efforts for manufacturing-related issues
Develop mitigation strategies for production challenges and technical risks
Support continuous improvement initiatives using lean manufacturing principles
Create and maintain manufacturing plans, process documentation, and technical reports
Ensure manufacturing processes comply with applicable standards, specifications, and regulatory requirements
Support configuration management activities related to manufacturing processes