Process Technician - Day Shift

Comar•Woodville, WI

4d•Onsite

About The Position

The Process Technician is responsible for operating equipment, setting up molds, and establishing process parameters in various molding machines. This role ensures the production of quality products within validated molding processes, adhering to safety procedures and customer expectations for on-time delivery and quality. The technician will troubleshoot quality and part issues, perform root cause analysis, verify process parameters, and communicate machine problems to maintenance. They will also perform product inspections, work flexible shifts, and maintain a clean and safe work environment, adhering to all plant health, safety, and quality guidelines.

Requirements

High School, Vo-Tech, or equivalent graduate.
Minimum of 2 years of related experience as a Manufacturing Production Operator III or Set Up Mechanic.
Proficient in basic computer use with the ability learn and use new systems quickly and efficiently.
Knowledge of raw materials and product quality specifications.
Proficient producing product with molds, mold, and packaging equipment.
Proficient with controlled documents (Work Instructions, Forms, Standard Operating Procedures, Safety & Quality specifications, etc.), preventative maintenance task lists and equipment manuals which pertain to operation of equipment.
An understanding of continuous improvement, six sigma or lean manufacturing concepts.
Self-motivated, conscientious, with a results-oriented mindset.
Good time management, organizational and communication skills to work independently and also in a team environment.
Ability to read and follow verbal and written instructions; write simple correspondence.
Proficient with computers – Can log in to IQ and accurately enter production data and complete production forms (batch record).
Basic math skills - add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, percentages and decimals.
Ability to use measuring devices such as Comparator, Dial indicator, Go/No Go gauges.
Use Quality Control instruments such as calipers, gram scales and magna mike.
Ability to work in a fast-paced manufacturing environment with demonstrated ability to handle and prioritize multiple tasks and demands.
Strong technical aptitude, as well as analytical and problem-solving skills.
Sound judgment - ability to work efficiently with many competing demands.
Effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization.
Effectively communicate with supervisor.
The ability to read, write, and comprehend information provided.
Stand for most of the work shift.
Use hands and fingers to handle or feel; reach with hands and arms; stoop, crouch, bend, twist, and only occasionally sit.
Lift and/or move up to 10 pounds. Heavier amounts can be moved with assistance of equipment.

Nice To Haves

Vocational or trade school in related trade.
Pursuing RJG certification
2+ years of experience working in a manufacturing environment using injection or Extrusion Blow Molding mold machines.

Responsibilities

Effectively operate equipment as required.
Set up molds and establish process parameters in various molding machines using established documentation, tools, quality and production concepts in accordance with established safety procedures.
Responsible for starting up machines to produce quality product within validated molding processes.
Operates Injection molding machines and auxiliary equipment to manufacture product which conforms to quality specifications, at the rated output.
Perform and maintain safe and efficient tool and machine set-up, operation, and process capabilities to meet customer on-time delivery and quality expectations.
Perform startups including completion of all required quality management system documentation.
Troubleshoots quality/part issues by confirming plastic conditions and performing root cause analysis to determine true root cause solutions.
Verify process parameters prior to start up and assure process is running to validated parameters.
Identify machine problems and communicate to maintenance as required.
Resolve basic mold issues and/or secondary packing equipment issues.
Work with other molding team members to keep equipment running during breaks and callouts.
Perform thorough product inspections and make appropriate decisions relative to product quality requirements.
Work flexible shifts and overtime as needed and maintain reliable attendance.
Maintain a clean and safe work environment.
Adhere to and communicate to others all plant Health, Safety and Quality guidelines and GMP.
Other duties as assigned.
Adhere to safety policies.
Maintain a clean and safe work area and report any unsafe conditions to supervisor.
Wear company issued personal protective equipment (PPE) such as uniforms, gloves, hairnets.