Process Specialist Fab (56694)

PREMIUM GUARD INCORPORATEDAlbion, IL
$23 - $27Onsite

About The Position

PGI is a privately held company, established in 1996. We are a leading supplier of private label solutions in the automotive industry. Our focus is on designing, manufacturing and distributing products for automotive, diesel, power-sports and specialty filter markets. Our supply chain network now branches across the Pacific and into South America.

Requirements

  • Basic communication skills to receive and convey information concerning problems encountered while performing job duties.
  • In-person interaction with co-workers and supervisors.
  • Perform basic math functions such as addition and subtraction using whole numbers and decimals.
  • Read and write to access information on the computer, complete required paperwork, and interpret documents.
  • Learn and comprehend standard operating procedures and basic production techniques
  • Independent judgment to troubleshoot, audit and changeover various types of equipment.
  • Distinguish between various items for proper length, width, shape, color and other characteristics.
  • Read various digital and dial measuring instruments.
  • Hand/eye coordination to setup and changeover equipment using hand tools and operate various gauges and measuring devices.
  • Stand, squat, kneel and bend for long periods of time regularly.
  • Move between various work stations frequently.
  • Push/pull and reach with hands and arms frequently.
  • Flexibility to safely position body in unique positions to setup equipment.
  • Frequently lift/push/pull up to 30 lbs. regularly and up to 50 lbs. frequently.
  • Work in an industrial environment with exposure to noise, possible temperature extremes, dirt, solvents, paper dust, etc.
  • Strong industrial mechanical and/or electrical skills and knowledge, along with good troubleshooting skills.
  • Interpret basic blueprints.
  • Safely operate powered industrial equipment as required by Powered Industrial Equipment Program to acquire and maintain license, when required.
  • Maintain satisfactory record of attendance and conduct.
  • Work any shift and overtime as required.

Responsibilities

  • Set-up, adjust, inspect, troubleshoot, repair, changeover, schedule and operate as required all process equipment within assigned area.
  • Maintain process equipment in a manner to ensure safe and reliable operation.
  • Provide guidance and support to team members related to process equipment in order to facilitate the achievement of scheduled production volume within acceptable safety, quality and scrap levels.
  • Reads/interprets various forms of information (electronic or paper) to determine production requirements.
  • Transports proper production/maintenance supplies, which may include tooling, from/to storage location to/from production area by hand using floor jack, cart, etc.
  • Visually inspects equipment, supplies, and tooling and performs all required safety checks on equipment. If any defects are found, ensures they are corrected before being used in production.
  • Sets-up, adjusts, maintains, troubleshoots, and repairs equipment in assigned area to produce quality parts at acceptable rates.
  • Operates various types of equipment related to maintenance functions, i.e. powered hand tools, grinders, drill press, cutoff saws, etc.
  • May perform basic electrical maintenance, i.e. use VOM meter, check voltage, replace fuses, reset motor overloads, etc.
  • Starts and observes process equipment operation and makes any necessary adjustments to ensure conformance to order specifications.
  • May have primary responsibility for the operation of assigned equipment.
  • Inspects product dimensions, reads and interprets mechanical drawings, hydraulic drawings, equipment manuals, manufacturer's specifications and basic electrical schematics.
  • Performs regular checks during operation, using calipers, micrometers, fixed gauges, etc., and records results.
  • Supplies/prepares materials for storing products (boxes, skids, etc.) and removes finished product or returnable materials from production area.
  • Establishes requirements for spare production supplies, (i.e. tooling, machine parts, etc.) and maintains in proper condition to assure availability.
  • Responsible for documentation and interpretation of records and reports by entering data into computer system or completing paperwork to record activities and maintain historical maintenance records.
  • Interprets/completes necessary paperwork, i.e. scrap, transfer, production and accept tickets, daily log, etc.
  • Organizes changeovers to ensure a minimum amount of downtime.
  • Works with team members to ensure that changeovers are made properly and that tooling and equipment are maintained in good working condition.
  • Utilizes PM, TPM and predictive techniques and equipment to maintain equipment and tooling in good working condition.
  • Schedules and performs machine teardown to make repairs and modifications.
  • Confers with equipment manufacturers and materials suppliers concerning problems and solutions.
  • Monitors work in progress and makes or suggests improvements.
  • Keeps supervisor and/or Team Leader informed of any problems associated with production, and takes action to provide support for resolution of problems and continuous improvement.
  • Promotes teamwork, and may train team members in job operations, paperwork, etc.
  • Performs general housekeeping tasks and keeps work area clean, organized and free of scrap, debris, etc.
  • Follows all safety procedures and safe work practices
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