Process Safety Manager - Americas

Avantor•USA-AL Remote, AL

10d•$97,500 - $156,975•Remote

About The Position

The Process Safety Manager position is a critical leadership role responsible for the prevention of catastrophic process safety events, management of chemical hazards, regulatory compliance, and implementation of corporate process safety governance across facilities handling hazardous materials. This position supports operational continuity, risk reduction, regulatory compliance, capital projects, emergency preparedness, and protection of employees, communities, assets, and the Avantor brand. The roles directly support compliance with numerous regulatory frameworks and industry standards, including OSHA Process Safety Management (29 CFR 1910.119), EPA Risk Management Program (40 CFR Part 68), hazardous materials regulations, transportation requirements, fire and building code requirements, occupational safety legislation, and recognized industry best practices established by the Center for Chemical Process Safety (CCPS), American Institute of Chemical Engineers (AIChE), NFPA, and industry insurers. The positions also provide technical oversight for process hazards, Process Hazard Analyses (PHAs), Management of Change (MOC), incident investigations, contractor management, functional safety, and major accident prevention programs.

Requirements

Bachelor's degree in Chemical Engineering, Mechanical Engineering, Environmental Engineering, Occupational Health & Safety, Industrial Engineering, or a closely related technical discipline preferred
Minimum of 5-8 years of progressive EHS and/or Process Safety experience within chemical manufacturing, life sciences, specialty chemicals, pharmaceuticals, industrial manufacturing, oil & gas, or related high-hazard industries
Demonstrated experience managing OSHA PSM and EPA RMP-covered processes.
Experience facilitating Process Hazard Analyses (PHA) and HAZOP studies.
Experience leading Management of Change (MOC) programs and incident investigations.
Proven ability to partner effectively with operations, engineering, maintenance, and leadership teams.
Expert knowledge of OSHA Process Safety Management (29 CFR 1910.119).
Strong knowledge of EPA Risk Management Program (40 CFR Part 68).
Understanding of CCPS risk-based process safety principles and methodologies.
Knowledge of NFPA standards, hazardous materials management, fire protection systems, and process safety engineering principles.
Proficiency in risk assessment tools including HAZOP, What-If Analysis, FMEA, LOPA, Bow-Tie Analysis, and Root Cause Analysis methodologies.
Ability to interpret engineering drawings, P&IDs, process flow diagrams, and technical specifications.
Strong project management and organizational skills.
Exceptional analytical and problem-solving capabilities.
Ability to influence stakeholders and drive change without direct authority.
Effective written, verbal, and presentation communication skills.
Ability to manage multiple priorities across numerous facilities simultaneously.
Strong facilitation and leadership skills for cross-functional teams.
Proficiency with Microsoft Office Suite and process safety or EHS management systems.
Ability to work independently in a remote environment while maintaining high levels of collaboration and engagement.

Nice To Haves

Certified Safety Professional (CSP)
Certified Process Safety Professional (CCPSC)
Professional Engineer (PE)
Incident Investigation or Root Cause Analysis certification/training
Experience supporting multiple facilities and geographically dispersed operations preferred.
Experience working in a corporate or regional process safety role preferred.

Responsibilities

Lead the development, implementation, deployment, and continuous improvement of the company's Process Safety Management and Risk Management programs.
Establish corporate process safety standards, procedures, governance processes, and performance expectations.
Ensure process safety programs align with regulatory requirements, industry best practices, and corporate objectives.
Act as the primary technical resource for process safety-related matters throughout North America operations.
Ensure compliance with OSHA PSM, EPA RMP, NFPA standards, hazardous materials regulations, and other applicable requirements.
Interpret regulatory changes and translate requirements into actionable compliance programs.
Conduct compliance assessments and identify opportunities for risk reduction and program enhancement.
Support interactions with regulatory agencies, insurance representatives, and third-party auditors.
Plan, facilitate, and document Process Hazard Analyses including HAZOP, What-If, Checklist, FMEA, Layer of Protection Analysis (LOPA), and other risk assessment methodologies.
Lead multidisciplinary teams in identifying process hazards, evaluating safeguards, and recommending risk reduction measures.
Track and verify completion of PHA recommendations and corrective actions.
Support facility siting studies, chemical hazard evaluations, and major accident prevention initiatives.
Lead and maintain formal MOC processes for equipment, technology, procedures, chemicals, and organizational changes.
Review proposed modifications to ensure safety, environmental, operational, and regulatory risks are appropriately evaluated and controlled.
Verify implementation of required safeguards prior to startup.
Lead or support investigations involving process safety incidents, near-misses, releases, fires, explosions, and significant operational events.
Utilize recognized root cause analysis methodologies to identify underlying causes and systemic improvements.
Ensure corrective actions are developed, implemented, and verified for effectiveness.
Share lessons learned across the organization to prevent recurrence.
Collaborate with Engineering and Maintenance teams to strengthen mechanical integrity programs and inspection strategies.
Support risk-based inspection programs and reliability initiatives for critical process equipment.
Evaluate deficiencies impacting process safety and recommend corrective actions.
Assist in the development of preventive maintenance and inspection requirements.
Provide process safety oversight for facility expansions, process modifications, new technologies, and capital projects.
Conduct design reviews and hazard assessments during project development and implementation phases.
Participate in Pre-Startup Safety Reviews (PSSR) and startup readiness evaluations.
Support safe introduction of new products, raw materials, and manufacturing processes.
Conduct process safety audits, compliance assessments, gap analyses, and site evaluations.
Monitor closure of corrective actions resulting from audits, inspections, incident investigations, and insurance recommendations.
Develop and track process safety performance indicators (KPIs).
Identify opportunities to improve operational effectiveness and risk reduction efforts.
Support emergency response planning, crisis management, and major incident preparedness activities.
Assess facility emergency response capabilities related to hazardous materials and process safety events.
Participate in drills, exercises, and emergency response evaluations.
Provide technical guidance during safety emergencies when needed.
Develop and deliver process safety training programs for leadership, engineers, operators, maintenance personnel, and EHS professionals.
Promote a proactive process safety culture across all operational sites.
Mentor facility teams process hazard recognition and risk management practices.
Build organizational process safety competency and knowledge sharing programs.