Process Quality Engineer

GM Performance Power UnitsConcord, NC
Onsite

About The Position

GM Performance Power Unit (PPU) is seeking a Process Quality Engineer to ensure robust, repeatable, and defect-free manufacturing and assembly of Cadillac F1 Power Unit systems. This role provides quality ownership across in-house manufacturing (additive and CNC machining), sub-assembly, and final assembly operations, driving alignment between engineering intent, manufacturing capability, and product performance. The ideal candidate brings strong technical depth, hands-on problem solving, and experience applying APQP, SPC, MSA, and CAPA in high-performance manufacturing environments.

Requirements

  • Bachelor’s degree in Mechanical, Manufacturing, or related Engineering field.
  • Experience in process or manufacturing quality.
  • Strong knowledge of GD&T, APQP/PPAP, SPC, and MSA.
  • Experience supporting machining and/or additive manufacturing processes.
  • Proven experience in root cause analysis and CAPA systems.
  • Ability to work hands-on in manufacturing and assembly environments.

Nice To Haves

  • Experience in high-performance automotive, motorsport, or aerospace.
  • Proficiency with statistical tools. (Minitab, JMP)
  • Familiarity with quality systems. (High QA, Unipoint or equivalent)
  • Lean Six Sigma certification.

Responsibilities

  • Develop and maintain process controls, inspection criteria, and quality standards for machining, additive manufacturing, and assembly.
  • Develop and perform reaction plans for critical features utilizing SPC when applicable.
  • Support builds through torque verification, leak testing, functional checks, and dimensional validation.
  • Lead APQP deliverables (PFMEA, Control Plans, Process Flows) and ensure process readiness.
  • Review and approve FAI/FAIR and CTQ (Critical to Quality) documentation.
  • Drive resolution of nonconformances and process issues using structured root cause analysis. (8D, DMAIC, 5-Why)
  • Own and manage MRB, NCR/CAPA processes, ensuring effective closure and prevention of recurrence.
  • Work with metrology in validation activities including CMM, 3D scanning, and GD&T verification.
  • Lead continuous improvement initiatives focused on defect reduction, yield improvement, and process capability.
  • Collaborate cross-functionally with Engineering, Manufacturing, and Supplier Quality teams.
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