Process Operator

AM BIDCO OPERATIONS LLC dba MOVA Metals•Freeport, TX

4d•Onsite

About The Position

The Process Operator safely, efficiently, and in an environmentally compliant manner operates process equipment used to recycle spent catalysts and recover valuable metals. The role monitors, operates, and troubleshoots equipment throughout production while maintaining standards for safety, quality, environmental stewardship, and operational excellence. Process Operators work in a 24-hour manufacturing environment and are expected to contribute to teamwork and continuous improvement while following company policies and operating procedures. The position involves operating and inspecting production equipment, monitoring process conditions, recording production and quality data, collecting samples, handling materials, and participating in startup, shutdown, cleaning, and changeover activities. Operators also maintain a clean and safe work area, assist maintenance personnel during outages and repairs, report equipment or safety concerns, follow safe-work practices, and participate in required safety activities and training. Work takes place in a plant facility and outdoors in varying weather, including extreme heat, cold, wind, and precipitation. The work may involve confined spaces and regular exposure to dust, noise, odors, chemicals, and fumes. Required PPE is provided and must be worn, including respirators when necessary. The schedule involves 12-hour rotating shifts and may include days, nights, weekends, holidays, overtime, and emergency call-ins.

Requirements

High school diploma or GED.
Ability to understand and follow written operating procedures and work instructions.
Basic mechanical aptitude and troubleshooting skills.
Basic computer skills for data entry and production documentation.
Ability to work independently while communicating effectively with team members.
Strong commitment to workplace safety and ability to identify hazards and respond appropriately.
Good problem-solving and decision-making skills.
Ability to read gauges, meters, flow indicators, and process instrumentation.
Ability to perform basic mathematical calculations.
Strong attention to detail, excellent attendance, and reliability.
Ability to communicate effectively with supervisors and coworkers and prioritize work in a fast-paced manufacturing environment.
Accountability, professionalism, and a positive attitude.
Ability to work 12-hour rotating shifts, including days, nights, weekends, holidays, and overtime as required, and to be available for emergency call-ins and operational coverage.
Ability to climb ladders and stairs; lift and carry up to 50 pounds; and push, pull, bend, kneel, squat, and reach.
Ability to wear required PPE, including respirators when necessary, work outdoors in varying weather, and work in hot, dusty, noisy, and industrial environments.
Ability to distinguish colors for process indicators and safety markings and maintain the physical ability to respond during emergencies.

Nice To Haves

At least one year of industrial manufacturing, chemical processing, refinery, mining, metals processing, or related experience.
Experience working in a 24/7 shift environment.

Responsibilities

Safely operate production equipment used in catalyst recycling, including material handling systems, reactors, furnaces, filtration systems, pumps, dryers, and supporting process equipment.
Monitor process conditions and make operational adjustments within established parameters.
Inspect equipment routinely to identify abnormalities or potential failures.
Accurately record process data, operating conditions, production rates, and quality information.
Collect process samples and perform basic quality checks as required.
Load and unload raw materials, intermediates, and finished products using approved procedures.
Operate mobile equipment after receiving proper training and certification.
Perform housekeeping to maintain a clean, organized, and safe work environment.
Participate in startup, shutdown, cleaning, and changeover activities.
Assist maintenance personnel during planned outages and equipment repairs.
Immediately report equipment malfunctions, unsafe conditions, spills, and environmental concerns.
Follow Lockout/Tagout (LOTO), confined-space, hot-work, line-breaking, and other safe-work practices.
Wear required personal protective equipment and comply with safety policies.
Participate in safety meetings, toolbox talks, emergency response drills, and required training.
Support continuous improvement initiatives to improve safety, quality, productivity, and cost efficiency.
Work collaboratively with maintenance, laboratory, environmental, and management personnel.
Perform other duties as assigned.