Process Machine Operator I (Days)

SunOpta•Midlothian, TX

2d•Onsite

About The Position

The Process Machine Operator I will be required to process a variety of liquid products to ensure sterility. Ensures quality and efficiency standards are being met through reduced scrap loss and yield improvements by following written and verbal procedures. Follows all GMP and PPE requirements for the safety of others and oneself. Effectively communicates verbal and written information relevant to the position. Fill in for vacations and or cover if other employees are absent.

Requirements

High School diploma or GED.
Ability to work 12-hour shifts.
Working knowledge of business, computer, and math.
Ability to work effectively in a team-based environment.
Able to prioritize, meet deadlines, multi-task, and make decisions under pressure.
Ability to work with minimal or no supervision.
Must be able to run all processors, CIPs, and monitor all surge tanks.
Understands procedures for all allergens and how to prevent cross contamination.
Ability to troubleshoot and resolve moderate to complex issues associated with the processors and related equipment.
Ability to assess a situation and make quick and accurate decisions that will aid in production.
Must adhere to all GMP's and Safety Procedures established by Management.
Understand terminology related to the process and surge equipment.
Must be able to stand and work for long periods of time (12) hours and lift a minimum 30-50 pounds frequently and push/pull pallet jacks and lifts with heavy loads.

Nice To Haves

Good attendance record.
Must be able to perform maintenance on valves, surge tanks, and processors.
Must be able to prepare and maintain accurate paperwork.

Responsibilities

Coordinates process set-up of production, CIP, and sanitizing a variety of processing equipment to be completed in a timely manner.
Maximizes the quality of products produced and the efficiency of the department.
Maintains a clean and organized work area setting up the next shift for success.
Assists with routine maintenance as directed on all processing equipment, including valves, replacing “o” rings, homogenizer packings, maintaining oil level, air lines, sterile air filters and gaskets.
Documents correctly when filling out maintenance work orders and places them into the completed work order box.
Relieves other production team members for breaks and absences as required.
Performs a variety of Critical Control Point (CCP) checks to assure standards are met, such as verifying steam and air pressure gauges.
Troubleshoots and resolves basic to moderate operating difficulties involving the processing equipment.
Accurately prepares and completes all area paperwork with legible handwriting as required by the FDA.
Fills and drains Tower water in the correct sequence and turns on the fans.
Adjusts the steam valve for the steam injector as required.
Understands the process flow from Aseptic Mixing through processing to Filling.
Wears PPE (Personal Protective Equipment) when required.
Adheres to all plant safety rules.
Reports all near misses and accidents to the production supervisor and or HR representative.
Serves an active role in the plant safety programs by participating in monthly safety inspections and reporting any potential safety hazards to the safety committee or Management.
Adheres to all Quality Assurance System guidelines.
Follows SOP’s and SSOP’s (standard operating procedures and sanitation standard operating procedures) when making processing adjustments, to ensure the manufacturing of high-quality liquid-based products.
Responsible for compliance with GMP’s, HACCP and SQF programs.
Identifies all critical control points (CCP) understanding their functions as it relates to the process.
Assists maintenance technicians in any capacity needed to expedite the repair process when maintenance is occurring in the work area.
Reports equipment in a state of disrepair ASAP to avoid breakdowns.
Maintains a clean and organized work area.
Assists all areas of the plant with general housekeeping.
Cooperates with other shifts and the management team in housekeeping endeavors.
Ensures effective shift communication and teamwork with other operators occurs each scheduled shift.
Maintains effective communication with members of the support group.
Uses handheld radios professionally and respectfully when communicating.
Promotes and contributes to the development of a strong team.
Works well among co-workers as a team.
Assists in coaching and training employees as requested by the management team.
Continuously improves knowledge of the Aseptic Filling process.
Becomes familiar with SunOpta 360.
Completes and adheres to the Annual Alchemy Schedule.