Process Improvement Engineer - Rolling Operations

Gerdau • Petersburg, VA

6d • $105,000 - $121,000

About The Position

Gerdau is hiring a Process Improvement Engineer for Rolling Operations in the Greater Richmond Region of south-central Virginia. Relocation is available within the U.S. The role focuses on solving complex manufacturing problems, leading continuous improvement initiatives, managing capital projects, and working directly with operations teams to improve safety, quality, throughput, and reliability. The listed salary range is $105,000–$121,000, plus an annual bonus.

Gerdau produces up to 96% of its North American steel from recycled scrap and describes itself as a stable, dividend-paying company listed on the NYSE. The company emphasizes trust, teamwork, employee development, sustainability, and opportunities for career advancement.

Requirements

• Bachelor's degree in Mechanical, Electrical, or Industrial Engineering, or a related discipline; alternatively, a high school diploma or GED and 6–8 years of equivalent industrial experience.
• At least 3 years of engineering experience in manufacturing, metals, chemical, paper, mining, energy, automotive, or heavy industrial environments.
• Experience leading process improvement or operational excellence initiatives.
• Knowledge of Lean Manufacturing, Six Sigma, root cause analysis, SPC, or similar methodologies.

Nice To Haves

• Experience supporting capital projects.
• CAD experience.
• Rolling mill or steel experience.

Responsibilities

• Lead continuous improvement initiatives focused on safety, quality, productivity, yield, and cost reduction.
• Analyze operational and production data to identify trends and improvement opportunities.
• Facilitate root cause investigations and implement sustainable corrective actions.
• Manage and support capital projects from concept through implementation.
• Develop and maintain operating standards, work procedures, and training materials.
• Partner with operations, maintenance, and leadership teams to improve equipment and process performance.
• Utilize Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
• Support employee development through coaching and technical training.
• Promote a strong culture of safety and operational excellence.

Benefits

• Day-one medical, dental, and vision coverage.
• 401(k) with 100% match up to 6%.
• Tuition reimbursement.
• Paid parental leave.
• Career advancement opportunities.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level