Process Improvement Engineer - Rolling Operations

Gerdau•Petersburg, VA

3d•$105,000 - $121,000•Onsite

About The Position

Gerdau is seeking a Process Improvement Engineer for their Rolling Operations. This role is crucial for solving complex manufacturing problems, leading continuous improvement initiatives, managing capital projects, and collaborating with operations teams to enhance safety, quality, throughput, and reliability. The company is driven by sustainability, producing a high percentage of its North American steel from recycled scrap, and is a financially stable, dividend-paying company.

Requirements

Bachelor's degree in Mechanical, Electrical, Industrial Engineering or related discipline OR HS/GED and 6-8 years of equivalent industrial experience.
3+ years of engineering experience in manufacturing, metals, chemical, paper, mining, energy, automotive, or heavy industrial environments.
Experience leading process improvement or operational excellence initiatives.
Knowledge of Lean Manufacturing, Six Sigma, root cause analysis, SPC, or similar methodologies.

Nice To Haves

Experience supporting capital projects preferred.
CAD experience preferred.
Rolling mill or steel experience is a plus, not required.

Responsibilities

Lead continuous improvement initiatives focused on safety, quality, productivity, yield, and cost reduction.
Analyze operational and production data to identify trends and improvement opportunities.
Facilitate root cause investigations and implement sustainable corrective actions.
Manage and support capital projects from concept through implementation.
Develop and maintain operating standards, work procedures, and training materials.
Partner with operations, maintenance, and leadership teams to improve equipment and process performance.
Utilize Lean Manufacturing, Six Sigma, and continuous improvement methodologies.
Support employee development through coaching and technical training.
Promote a strong culture of safety and operational excellence.