Process and Improvement Engineer

All-Clad Careers•Canonsburg, PA

2d•Onsite

About The Position

All-Clad is known throughout the world for its handcrafted top-of-the-line cookware, and we have been creating quality pots and pans for home cooks and professional chefs for over 50 years. Our cookware is bonded, engineered, and assembled in America, in Canonsburg PA. We are seeking a Process Improvement Engineer to assist our team in continuing our excellence in craftsmanship for our consumers around the globe.

Requirements

Bachelor’s degree in engineering with major in Materials, Metallurgy, or Mechanical preferred.
Knowledge of workflows, ergonomics, tooling, and lean manufacturing, either on-the-job or through academic projects
Proficient Computer skills with Windows Operating System, Microsoft Office (Work, Excel, Outlook, Access, Visio, PowerPoint)
Experience with an ERP/MRP system
Experience with CMMS software
Ability to read schematics, blueprints, and OEM manuals to create accurate work procedures
Contribute to a culture that values safety, quality, and continuous improvement in everything we do.

Nice To Haves

Experience in metal forming, machining, grinding and/or polishing is a plus
Experience in the areas of numerically controlled systems, robotics, and automation is a plus
Experience with CAD software (AutoCAD, ProE or Solid Edge) is a plus

Responsibilities

Support day-to-day production by problem solving issues and working with Department Managers and Shift Supervisors to maximize safety, quality, and efficiency
Troubleshoot equipment, implement continuous improvement projects (like Lean or Six Sigma), establish/update standard operating procedures (SOPs), and analyze data to reduce costs, scrap, and cycle times
Review the operations of manual, robotic, and automated equipment/systems to minimize unplanned downtime, anticipate/solve problems in a timely manner, and to identify opportunities for improvement
Apply statistical methods and perform mathematical calculations to determine manufacturing best practices
Investigate new methods, processes, tooling and/or automation to increase safety, improve quality, increase efficiency, reduce changeover times, and reduce consumables costs
Generate reports for analyzing key metrics such as OEE, labor productivity, PM completion rates and machine downtime
Support and Lead Continuous Improvement projects and activities such as Kaizen events, Lean activities, 5S, process documentation, and training
Maintain, adjust, and improve all tools within respective Production Department(s) to which they have been assigned responsibility
Participate in programs to maintain and enhance the safety culture of the site
Work with the Research and Development departments for the trial and implementation of new products
Work with Manufacturing Engineering to research, design, layout, install and implement new production equipment and processes
Work with outside suppliers to investigate new materials and tooling towards continuous improvement