Process Engineering Specialist

Johnson Electric•Mississauga, ON

23h•Onsite

About The Position

As our next Process Engineering Specialist, you will provide engineering support focused on the development, optimization, and continuous improvement of the Atmospheric Plasma Spray (APS) process. You will work cross‑functionally with Production, Maintenance, Quality, and Engineering teams to improve process performance, support new product introductions, and ensure compliance with quality and environmental standards.

Requirements

Bachelor’s degree or technical diploma in Materials Engineering, Mechanical Engineering, Chemical Engineering, Industrial Engineering, or a related discipline
Minimum 1 year of relevant experience in a manufacturing environment
Strong hands‑on aptitude with willingness to spend significant time on the production floor
Ability to interpret technical drawings and specifications and apply engineering fundamentals
Strong data analysis skills, including design and interpretation of experiments
Proficiency with MS Office (Excel, Word, PowerPoint)
Strong communication, collaboration, and problem‑solving skills

Nice To Haves

Experience with thermal spray processes (plasma spray, HVOF), fuel cell components, or powder metallurgy is an asset
Experience in automotive or advanced manufacturing environments preferred
Working knowledge of continuous improvement tools (5S, root cause analysis, PDCA, basic Lean concepts); Six Sigma exposure is an asset
Experience with CAD tools such as AutoCAD is an asset

Responsibilities

Developing, optimizing, and maintaining processes related to the Atmospheric Plasma Spray (APS) line
Providing day‑to‑day technical support to Production, Maintenance, and Quality for APS operations and related processes
Establishing, documenting, and maintaining process parameters and work instructions for APS, deburring, grit blasting, and inspection
Planning, coordinating, and executing trials and experiments to improve coating performance, yield, throughput, and cost
Analyzing process data and making data‑driven recommendations
Supporting APQP activities for fuel cell and automotive products
Participating in internal and external design and process reviews, with focus on manufacturability and process capability
Supporting the manufacture and approval of prototype and pre‑production parts
Leading root‑cause analysis and implementing corrective and preventive actions for process and product issues
Conducting capacity analyses and driving continuous improvement initiatives such as scrap reduction, cycle‑time reduction, and productivity improvement
Developing and implementing test methods and inspection criteria for coating thickness, adhesion, surface condition, and other critical characteristics
Ensuring appropriate gauging and measurement systems are identified and utilized
Training operators, technicians, and team members on APS processes and equipment
Supporting troubleshooting and maintenance activities in collaboration with Maintenance and Engineering
Providing process engineering support across multiple product lines, including powder metal automotive components
Ensuring all activities comply with Johnson Electric’s Quality Management System and EHS policies, including IATF 16949 and ISO 14001
Performing other related duties as assigned