Process Engineering Co-Op

Johnson Controls • Burlington, MA

1d

About The Position

Johnson Controls is seeking a Process Engineering Co-op to support the development, optimization, and standardization of advanced manufacturing processes. In this role, you will work closely with engineering teams to improve process performance, support production scale-up efforts, and develop testing and analysis methods that drive product quality and operational excellence. This position offers hands-on experience in process development, materials characterization, quality control, statistical analysis, and manufacturing innovation. The ideal candidate is curious, adaptable, and excited to solve technical challenges in a fast-paced engineering environment.

Requirements

• Currently pursuing a degree in Mechanical Engineering, Manufacturing Engineering, Materials Engineering, Chemistry, or a related technical discipline.
• Demonstrated ability to take ownership of projects and complete assignments efficiently and effectively.
• Adaptable and able to excel in a fast-paced environment.
• Strong written and verbal communication skills with the ability to clearly document technical processes and findings.
• Coursework or academic background in materials science, mechanical engineering, manufacturing processes, or controls systems.
• Strong analytical and problem-solving skills.
• Interest in materials characterization, process optimization, and manufacturing technologies.
• Must be legally authorized to work in the United States without current or future sponsorship.

Nice To Haves

• Previous co-op, internship, research, or industry experience.
• Experience with Design of Experiments (DOE), statistical analysis, or quality engineering methodologies.
• Exposure to metallography, microscopy, materials testing, or laboratory analysis techniques.
• Familiarity with data collection, process monitoring, and quality metrics.
• Experience with Python, Linux, Excel, Jira, Git, or PLC programming.
• Interest in advanced manufacturing, process development, and production scale-up activities.

Responsibilities

• Tune manufacturing process parameters to improve performance, consistency, and production outcomes.
• Support quality control initiatives and process improvement efforts related to production scale-up activities.
• Develop and perform surface characterization testing and metallographic inspections.
• Conduct electron microscopy and optical microscopy analysis to evaluate material and process performance.
• Develop, document, and execute mechanical testing methods.
• Design and execute Design of Experiments (DOE) and perform statistical analysis to support process optimization.
• Utilize manufacturing equipment, hardware, and software to produce sample parts and test specimens.
• Collaborate with cross-functional engineering teams to evaluate machine performance and recommend improvements.
• Develop automated data collection, reporting, and statistical analysis tools to monitor quality metrics.
• Document testing results, process changes, and engineering findings in a clear and effective manner.
• Demonstrate Johnson Controls' Winning Behaviors by focusing on impactful work, collaborating across teams, taking ownership of results, and continuously seeking opportunities to improve processes and outcomes.

Benefits

• Gain valuable hands-on experience working on engineering challenges that directly impact manufacturing performance, product quality, and process innovation.
• Collaborate with experienced engineers and technical professionals while building expertise in process development, testing, data analysis, and continuous improvement.
• Excellent opportunity to apply classroom knowledge, gain real-world engineering experience, and develop skills that will help prepare you for a successful career in process, manufacturing, materials, or quality engineering.

What This Job Offers

• Career Level: Intern
• Education Level: No Education Listed