Process Engineer

LAPP Americas•Florham Park, NJ

7h•$85,000 - $95,000

About The Position

Under the general direction of the Engineering Manager, the Process Engineer develops and initiates systems, policies, and procedures to ensure consistent quality and efficient practices. The role designs and improves manufacturing processes, supports cross-functional integration, evaluates performance, maintains process documentation, and implements technologies and continuous-improvement methods. It also supports regulatory and safety compliance, trains production staff, communicates work-order changes, and contributes to LAPP Americas environmental regulations and customer documentation, including developing Environmental Aspects and Impacts in accordance with ISO 14001:2015. The position requires a bachelor's degree in electrical or mechanical engineering and at least three years of manufacturing experience. Wire, cable, and wiring industry experience is preferred. The successful candidate has process-engineering experience, knowledge of process-improvement methodologies and relevant safety and regulatory standards, and the analytical, communication, and organizational skills to work independently and manage multiple projects. The work environment includes regular exposure to moving mechanical parts, occasional risk of electrical shock, usually moderate noise, and conditions that may lack air conditioning or heat. Physical requirements include regular use of hands and the ability to talk or hear; frequent standing, walking, sitting, and reaching; occasional stooping, kneeling, crouching, or crawling; and lifting or moving up to 10 pounds regularly and up to 50 pounds occasionally. The salary range is $85,000–$95,000, with participation in LAPP’s bonus plan. Benefits include medical, vision, and dental coverage, paid time off, paid holidays, a 401(k), HSA/FSA, life insurance, and more.

Requirements

Bachelor’s degree in electrical or mechanical engineering from an accredited college or university.
Minimum three years of experience in a manufacturing environment.
Proven experience as a process engineer in a manufacturing or production environment.
Strong knowledge of process-improvement methodologies, such as Six Sigma, Lean Manufacturing, and statistical analysis.
Familiarity with industry-relevant regulatory and safety standards.
Knowledge of problem-solving tools, TQM, SPC, and root cause analysis.
Project management experience.
Excellent analytical, problem-solving, and decision-making skills.
Effective communication and interpersonal skills, including the ability to collaborate across teams and speak effectively to groups.
Ability to work independently and manage multiple projects simultaneously.
Ability to read and interpret safety rules, operating and maintenance instructions, procedure manuals, and other documents; write routine reports and correspondence.
Ability to perform basic arithmetic, calculate percentages, and plot data on graphs.
Ability to solve practical problems and interpret written, oral, diagram, or schedule-based instructions.
Computer knowledge including Lotus Notes, SAP, and a CAD package; proficiency in Excel and Microsoft Word.
Ability to meet the physical demands of the role, including the specified lifting and movement requirements, with reasonable accommodations where applicable.

Nice To Haves

Experience in the wire and cable or wiring industry.

Responsibilities

Design and develop efficient manufacturing processes and systems for producing goods or services.
Analyze existing processes, identify opportunities for improvement, and implement solutions to improve productivity, quality, and safety.
Collaborate with production, quality control, maintenance, supply chain, and other cross-functional teams to integrate processes and systems.
Conduct process audits; collect and analyze data; prepare reports to assess performance, identify bottlenecks, and propose corrective actions.
Use statistical methods and tools, including Six Sigma, Lean Manufacturing, and process mapping, to analyze and optimize process variables, cycle times, and resource allocation.
Develop and maintain standard operating procedures, work instructions, process flow diagrams, and other process documentation.
Identify and implement automation and technology solutions to improve efficiency and reduce manual intervention.
Work with equipment vendors and suppliers to select, install, and validate equipment and technologies.
Monitor process parameters, conduct risk assessments, and implement control measures to support regulatory and safety compliance.
Train production staff on new processes, equipment, and procedures.
Monitor industry trends, advancements, and best practices in process engineering.
Participate in LAPP Operating Systems, Lean, Continuous Improvement, and other improvement methodologies to improve the value stream.
Communicate and make changes to work orders.
Support LAPP Americas environmental regulations and customer documentation, including developing Environmental Aspects and Impacts in accordance with ISO 14001:2015.