Process Engineer

Novelis • Terre Haute, IN

5d • Onsite

About The Position

Novelis is a global leader in aluminum recycling and rolling, providing sustainable aluminum solutions for aerospace, automotive, beverage packaging, and specialty markets. With headquarters in Atlanta, Georgia, Novelis employs approximately 13,000 people across 32 operating facilities on four continents. The Terre Haute, IN team is seeking a dynamic and experienced Process Engineer to focus on continuous process improvements and controls to meet evolving customer needs. This role involves developing operating procedures to achieve a world-class organization through effective communication, training, coaching, and mentoring, ensuring all employees understand their impact on EHS, production, recovery, customer satisfaction, and quality performance.

Requirements

• B.S. in Engineering, Science or Applied Statistics
• 3 – 5 years in an engineering / manufacturing related field or equivalent
• Expert level in Excel and Minitab.
• knowledge of Microsoft SQL databases
• Python language programming
• Fluent in Microsoft Office with strong Power Point skills
• Statistical knowledge and experience with Statistical Software such as Mini Tab
• Exposure to databases and queriable functions
• Aluminum Rolling Theory and Practice
• Understanding supplier relationships and communication
• Ability to define problems, collect data, establish facts, and draw valid conclusions
• Experience with PPAP, Control Plans, FMEA’s, and 8D problem solving techniques
• Candidates must be legally authorized to work in the United States without the need for current or future sponsorship.

Nice To Haves

• B.S. in Metallurgical Engineering or Related Engineering field
• Knowledge of IBA (SCADA)
• Background in Aluminum manufacturing

Responsibilities

• Implement and practice good safe working practices, through compliance with all federal, state, local and Novelis programs, procedures, and regulations.
• Support the plants EHS processes by actively participating in the plants PSEA Audits.
• Validate the conditions of the mill gauge system through routine checks.
• Compile reports to trend mill gauge data and make system adjustment requests as necessary.
• Ensure the Quality Management System (QMS) is established, implemented, and maintained.
• Ensure that critical gauge calibration procedures and records are established, implemented, and maintained.
• Maintain the integrity of QMS documentation for auditing.
• Support and train in Lean/Six Sigma/Belt initiatives to remove variability and reduce cost to improve quality and reduce the cost of manufacturing operations.
• Facilitate corrective actions within the manufacturing operation and validate efficiency.
• Maintain and updates FMEA, Control Plans, MOC, quality plans and controls.
• Investigate customer complaint issues and identify root cause.
• Analyze and report data on manufacturing performance.
• Communicate scorecard ratings to metal suppliers.
• Provide feedback to operators on the quality rejects, claims and recovery through communications and/or quality alert.
• Document defects and analyze root causes for scrap and major sources of waste on the line.
• Provide leadership and guidance to ensure Technical activities related to PCT improvement are supported.
• Lead efforts on analysis of throughput performance, recovery, quality, and downtime.
• Serve as primary liaison between suppliers in reporting/handling incoming metal quality issues/complaints.
• Develop, optimize, maintain, and supply product routing pass schedules to Production Control for existing and new products.
• Make supplier and customer visits when necessary.
• Coordinate trials and development activities with Production Control and PCT.
• Adhere to and support company quality, environmental, health & safety, and certification standards, including ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, IATF 16949:2016, and ASI Certifications, where applicable.

Benefits

• Medical, dental and vision insurance
• Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
• Company-paid basic life insurance and Additional voluntary life coverage
• Paid vacation and competitive personal time off
• 401(k) savings plan with company match
• Retirement savings plans – medical and prescription drug coverage through private exchange
• Employee assistance programs – available 24/7 to you and your family
• Wellness and Work Life Support - career development and educational assistance

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level