Process Engineer

IFF • Carrollton, TX

1d • Onsite

About The Position

The Process Engineer is a key technical resource supporting process engineering, project execution, and plant operations within a food-grade powder blending facility. This role ensures equipment reliability, consistent product quality, and optimal production capacity through data-driven process optimization and continuous improvement initiatives. Working cross-functionally with Operations, Quality, Maintenance, and EHS, the Process Engineer drives improvements in mixing accuracy, material flow, sanitation efficiency, and overall equipment performance. This position is ideal for a hands-on, detail-oriented engineer passionate about applying technical expertise and continuous improvement methodologies to enhance safety, food quality, and operational excellence. We are a global leader in taste, scent, and nutrition, offering our customers a broader range of natural solutions and accelerating our growth strategy. At IFF, we believe that your uniqueness unleashes our potential. We value the diverse mosaic of the ethnicity, national origin, race, age, sex, or veteran status. We strive for an inclusive workplace that allows each of our colleagues to bring their authentic self to work regardless of their religion, gender identity & expression, sexual orientation, or disability. Visit IFF.com/careers/workplace-diversity-and-inclusion to learn more At IFF, we make joy through science, creativity and heart. As the global leader in flavors, fragrances, food ingredients, health and biosciences, we deliver groundbreaking, sustainable innovations that elevate everyday products – advancing wellness, delighting the senses and enhancing the human experience. We value an inclusive, creative workplace where all individuals can thrive and do their best work. We consider all qualified candidates equally and based on merit, without regard to religion, ethnicity, national origin, race, age, veteran status, gender identity or expression, sexual orientation or disability.

Requirements

• Hands-on, detail-oriented engineer passionate about applying technical expertise and continuous improvement methodologies to enhance safety, food quality, and operational excellence.
• Basic mechanical proficiency to diagnose equipment issues and recommend corrective actions.
• Adherence to company policies, including safety, food safety, allergen control, sanitation, and GMPs.
• Compliance with all regulatory requirements affecting food manufacturing.

Responsibilities

• Collect, validate, and maintain production and process data to identify performance trends, deviations, and improvement opportunities.
• Build and maintain dashboards and visual tools to communicate process capability, yield, blend uniformity, and throughput performance.
• Optimize powder handling, batching, blending, and packaging processes to reduce variability and improve product quality and consistency.
• Track postimplementation results to verify improvement effectiveness and identify additional optimization opportunities.
• Lead and facilitate root cause analysis sessions (5Why, fishbone, DMAIC) to resolve issues related to blend quality, material flow challenges, and equipment reliability.
• Drive waste reduction initiatives with a focus on reducing downtime, material loss, and rework in powder processes.
• Support cultural transformation by embedding lean and CI tools on the production floor.
• Provide daily technical support to Operations for troubleshooting blend inconsistencies, flow blockages, segregation issues, and equipment performance concerns.
• Assist in defining process parameters, blend cycle times, equipment settings, and control strategies to ensure repeatable and compliant operations.
• Partner with QA and Sanitation teams to ensure processes meet foodsafety, allergen control, sanitation, and hygienic design requirements.
• Scope, cost, and execute improvement and capital projects related to blending equipment, conveying systems, dust collection, bulk handling, and automation.
• Lead vendor walkthroughs for project scoping and quotations, including issuance of work permits and oversight of onsite vendor activities to ensure safe and compliant execution.
• Drive technical discussions with suppliers to evaluate equipment options and generate accurate project proposals.
• Partner with Maintenance to evaluate equipment condition, repair plans, and reliability improvement initiatives.
• Support OEE tracking, loss analysis, and spare parts optimization for blending, conveying, and ancillary equipment.
• Apply basic mechanical proficiency to diagnose equipment issues and recommend corrective actions.
• Ensure adherence to company policies, including safety, food safety, allergen control, sanitation, and GMPs.
• Maintain compliance with all regulatory requirements affecting food manufacturing.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level