Process Engineer

Westlake • Lenexa, KS

3d • Onsite

About The Position

Westlake Roofing and Stone is seeking a hands-on Process Engineer to develop, configure, and optimize industrial manufacturing processes from inception through start-up. This role supports the DaVinci® Roofscapes brand, an industry leader in composite slate and shake roofing tiles. The Process Engineer will bridge engineering and plant operations by analyzing production data, troubleshooting equipment, and leading process improvement projects. The goal is to ensure manufacturing systems consistently deliver high-quality products that meet internal specifications and customer requirements.

Requirements

• Bachelor’s degree in engineering, chemistry, or related field
• 5 years of experience in manufacturing settings.
• Deep understanding of how to translate product design requirements into actionable manufacturing specifications, process recipes, and equipment operating windows.
• Strong ability to observe, identify, deduce, and troubleshoot mechanical and process issues.
• Skilled at assessing machine capabilities to determine if existing equipment can hit required tolerances.
• Advanced analytical and mathematical skills to interpret raw production data, run trials, and analyze process measurements to establish baselines.
• Proven ability to define project milestones, manage timelines, obtain agreements on scope/costs, and work under minimal supervision to drive a project from inception to start-up.
• Proficient in reading and interpreting complex engineering blueprints, equipment manuals, and technical procedures.
• High technical aptitude with Microsoft Office (advanced Excel preferred), MS Project, and SAP.
• Strong written and verbal communication skills to author clear manufacturing standards, document technical procedures, and effectively deliver training material to plant operators and leadership.
• Ability to travel up to 50%, but typically 25%, to support manufacturing facilities.
• Ability to safely traverse and move about heavy industrial manufacturing environments.
• Ability to stand or remain stationary for prolonged periods, bend, twist, complete repetitive movements, and safely lift/transport up to 50 pounds.
• Comfortable working around heavy machinery with exposure to elevated noise levels, dust, and industrial chemicals.
• Must be willing and able to wear all required personal protective equipment (hearing, vision, and hard-hat protection) at all times.

Nice To Haves

• Basic AutoCAD and SolidWorks are a plus.
• Injection molding process experience, equipment knowledge and mold design exposure, metal stamping and roll forming, concrete manufacturing processes, raw materials, and heavy industrial mixing/forming equipment are highly desirable.

Responsibilities

• Place the utmost importance on working safely and maintain a safe and orderly work environment in compliance with Westlake Safety Policies and Procedures.
• Establish, define, and document precise product and process specifications required to manufacture Westlake Roofing products.
• Determine how manufacturing equipment must be configured and run to meet standards and fulfill customer requirements.
• Develop, maintain, and optimize Bills of Materials (BOMs) within SAP for new and existing products.
• Define project scope, timelines, deliverables, and budgets in collaboration with Project Managers and Engineering.
• Ensure the integrity of project execution from inception to start-up.
• Assess industrial processes by taking measurements, interpreting data, and assisting with official process certifications.
• Provide analytical support to the National Lab for reporting on technical product and process issues.
• Provide engineering leadership and support to plants by developing technical modifications to existing equipment and workflows.
• Compile and deliver clear training materials to plant teams regarding newly established process standards.
• Analyze raw material consumption and troubleshoot variances through SAP and production data.
• Perform root cause analysis to link material performance with process conditions and equipment capability.
• Use insights to validate process performance and identify opportunities for process and machinery improvements.

Benefits

• Med, Den, Vision, 401k (4% match), Annual Retirement Contribution (3%), Life & AD&D
• Paid Vacation
• Tuition Assistance Program
• Fitness Reimbursement Program
• Opportunity for Advancement

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level