Process Engineer

Ford • Lima, OH

8d • $72,480 - $162,120 • Onsite

About The Position

We are the movers of the world and the makers of the future. We get up every day, roll up our sleeves and build a better world -- together. At Ford, we’re all a part of something bigger than ourselves. Are you ready to change the way the world moves? As part of our Manufacturing team, you’ll help build the world-class, state-of-the-art smart vehicles we're known for. In our plants around the world, we’re constantly developing new technologies and processes to further increase our efficiency. You'll get the satisfaction of making great products people use and love.
In this position...
The open position is for a Process Engineer within the CNC machining team. This role specializes in the "hands-on" management and optimization of the production environment. You will be instrumental in ensuring processes support the highest standards of precision and efficiency in the manufacturing of critical engine components. These processes include grinding, polishing, turning, honing, drilling, and milling, and involve materials such as Compacted Graphite Iron (CGI), Forged Steel, and Aluminum. You will collaborate closely with maintenance, quality, and production teams to troubleshoot issues, enhance machine uptime, and drive continuous improvements.

Requirements

• High School Diploma or GED.
• 5 or more years of experience in engineering or plant manufacturing.
• Effective oral and written communication skills.
• 8D and 5Why corrective action and problem-solving skills.
• Familiarity with DMAIC and DMADV (DFSS) Project Methodology experience.
• Knowledge of TQM and Kaizen Methods.
• FMEA, PPAP, and DOEs experience.
• Validated experience with Visual Factory Management.
• Ergonomic analysis knowledge and experience.
• CNC/ Machining experience

Nice To Haves

• Bachelors degree or equivalent experience
• 2 or more years in the automotive industry
• Lean Manufacturing and Six Sigma experience
• Solid understanding of Lean Tools – 5S, Kanban, Poka-yoke, and Value Stream Mapping

Responsibilities

• Provide daily engineering support on the shop floor (60-70% of time) to resolve production, quality, and maintenance challenges.
• Identify and lead small-scale improvement projects focused on reducing downtime and improving Quality Metrics.
• Utilize AutoCAD and 3D Modeling software to design, modify, and manage technical drawings and process layouts.
• Leverage 3D printing capabilities for rapid prototyping, specialized tooling aids, and shop floor solutions.
• Collaborate with the Maintenance team to troubleshoot equipment failures and implement technical solutions to prevent recurrence.
• Monitor and analyze process capability to identify and eliminate waste or quality deviations.
• Update and maintain process documentation, including OIS (Operation Instruction Sheets) and PFMEAs.
• Lead root-cause analysis for quality concerns and implement corrective actions on the line.
• Work with Tooling Engineers to ensure process changes are optimized for tool life and performance.
• Support the implementation of Lean Manufacturing principles across the machining department.

Benefits

• Immediate medical, dental, and prescription drug coverage
• Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members, and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year’s Day
• Paid time off and the option to purchase additional vacation time.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: High school or GED