Process Engineer

Cenveo Envelope GroupMount Pleasant, PA

About The Position

The Process Engineer supports manufacturing operations by driving continuous improvement in safety, quality, productivity, and cost. This position partners with the Production Manager and Production Supervisors to investigate quality issues, improve manufacturing processes, reduce waste and rejects, lead lean manufacturing initiatives, and manage capital improvement projects. The Process Engineer serves as the primary technical resource for problem solving and process optimization within the plant.

Requirements

  • Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing, or related field) preferred
  • Equivalent combination of education and relevant manufacturing experience may be considered
  • 3 - 5 years of experience in a manufacturing environment preferred
  • Experience with process improvement and problem solving
  • Familiarity with lean manufacturing principles
  • Experience in quality investigations and root cause analysis
  • Strong analytical and problem-solving skills
  • Ability to analyze data and develop practical solutions
  • Excellent written and verbal communication skills
  • Ability to work effectively in a union manufacturing environment
  • Project management and organizational skills
  • Proficiency with Microsoft Office and manufacturing systems
  • Ability to work collaboratively with all levels of the organization

Responsibilities

  • Analyzes manufacturing processes to identify opportunities for productivity improvement
  • Develops and implements methods to improve machine efficiency, uptime, and throughput
  • Leads projects focused on reducing waste, scrap, and rework
  • Conducts time studies and line balancing to optimize labor utilization
  • Develops and maintains standard operating procedures (SOPs) and work instructions
  • Evaluates equipment performance and recommend process enhancements
  • Supports setup reduction and changeover improvement initiatives
  • Leads investigations into internal and external quality issues
  • Performs root cause analysis for defects, rejects, and customer complaints
  • Develops and implements corrective and preventive actions
  • Monitors and analyzes quality data and trends
  • Partners with Production Supervisors to improve in-process quality
  • Assists in developing quality standards and inspection criteria
  • Supports customer visits and quality audits as required
  • Leads and facilitates lean manufacturing initiatives
  • Implements continuous improvement tools such as: 5S Standard Work Kaizen events Visual management Waste reduction
  • Trains supervisors and employees in lean principles
  • Track sand reports continuous improvement project results
  • Assists in evaluating new equipment and technology
  • Develops justification and ROI analysis for capital projects
  • Supports equipment installation and startup activities
  • Works with Maintenance on equipment reliability improvements
  • Develops process specifications for new products or equipment
  • Creates layouts and workflow improvements
  • Works closely with Production Manager, Supervisors, Maintenance, Purchasing, Quality, and Shipping
  • Provides technical guidance to production teams
  • Participates in daily and/or weekly production meetings
  • Supports training initiatives for operators and supervisors
  • Communicates project status and results to plant leadership
  • Provides technical direction and recommendations to Production Supervisors and hourly employees
  • Leads projects and improvement initiatives across shifts and departments
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