Process Engineer

Buzzi Unicem USA, Inc.•Cape Girardeau, MO

8d•Onsite

About The Position

Buzzi Unicem USA, a major U.S. cement manufacturer, is looking for an experienced Process Engineer to join the team at our Cape Girardeau, MO Plant. We believe our employees are our greatest asset and we continue to strive to provide a culture that supports career growth through strong leadership and development planning that is both financially and professionally rewarding for all our employees.

Requirements

Bachelor’s degree in Chemical Engineering, Electrical Engineering, or related Engineering field.
Proficiency in Thermodynamics & Fluid Mechanics: Understanding heat flow in kilns and airflow in cooling systems.
Knowledge of Process Simulation Software: Basic familiarity with tools like Aspen HYSYS, MATLAB, or AutoCAD.
Knowledge of Automation Systems: Familiarity with PLC (Programmable Logic Controller) logic and HMI systems to monitor plant data.
2–5 years of Industrial experience preferred; heavy industry or cement experience a plus.
Working knowledge of industrial processes, emissions control, and Failure analysis.
Safety Focus: Strong commitment to safety and regulatory compliance.
Knowledge of environmental regulations (Federal and State-level). Ability to understand regulatory requirements and apply them to plant operations.
Strong analytical and problem-solving abilities with attention to detail.
Data Analytics & Monitoring: Proficiency in advanced analytics platforms (like Seeq Workbench) to track Kiln feed rates, temperatures, and mill performance.
Process Optimization: The ability to fine-tune complex systems, such as combustion control and Coal Mill efficiency, to maximize output while minimizing energy consumption.
Instrumentation Knowledge: Understanding the sensor tags (e.g., RSLinx Enterprise tags) and control logic that feed into the plant's DCS (Distributed Control System).
Effective communication skills with regulators, plant employees, and leadership.
Ability to manage multiple deadlines and projects simultaneously.
Ability to work extended hours as needed for compliance events, reporting deadlines or inspections.
The successful performance of this position requires regular, reliable and punctual attendance.

Responsibilities

Monitor and analyze plant operations to optimize process performance and reduce energy consumption.
Support troubleshooting and root cause analysis for process upsets and equipment failures.
Drive optimization initiatives with quality, maintenance, and operations teams to achieve production goals.
Ensure compliance with company safety standards, environmental regulations, and maintenance best practices.
Assist in implementing process control strategies and automation improvements.
Prepare technical reports and performance summaries for optimization projects.
Develop and review standard operating procedures (SOPs).
Assist in commissioning and testing of new process equipment.
Support environmental compliance and sustainability initiatives.
Train operators on process understanding and data interpretations.
Participate in capital project planning and process design evaluations.
Organize and lead process audits to identify bottlenecks and initiate improvement.