Process Engineer

AkzoNobel
Onsite

About The Position

The Process Engineer provides technical definition of the production processes to meet performance metrics, to resolve production issues, to facilitate successful start-up of new products, and build stable and capable processes. The process engineer leads and drives corrective and improvement actions with data-driven root cause analysis, well-defined action plans, effective communication, and timely implementation. They coordinate with R&D Development and Commercial for new product introduction, process specifications, and ERP setup of product structures.

Requirements

  • BS in Engineering (Mechanical, Chemical) or related technical discipline required
  • 5+ years experience in Engineering or related technical discipline
  • Able to work with solvents, machinery and computer systems
  • Strong interpersonal skills

Nice To Haves

  • 3+ years experience in the Coatings industry preferred
  • Six Sigma and/or Lean experience preferred
  • Experience with ISO 9000 or other quality systems preferred

Responsibilities

  • Define process parameters, tooling and specifications to meet production performance metrics (Customer complaint costs, NCI costs, RTY, OEE)
  • Issue and revise machine specifications that define process parameters; issue order changes for temporary changes to production orders
  • Resolve production issues to enable production to meet demand, RTY and OEE goals
  • Perform Root Cause Analysis on chronic process problems and implement corrective/preventive actions which result in process stability and improved capability.
  • Lead investigations into customer complaints, NCIs or other process quality issues that are data-driven and focus on preventive actions to satisfy customers and improve internal quality metrics
  • Provide manufacturing support as required including assigned off-hour availability
  • Lead corrective actions or process changes through collaboration, communication, well-defined plans and timely implementation
  • Input new product BOMs and operations into the ERP
  • Provide process definition for new products to facilitate successful scale-up into production
  • Provide hands-on guidance and direction with production operators.
  • Evaluate process tooling and determine acceptable conditions for production; coordinate rework activities
  • Create and revise process instructions such as SOPs and work instructions in support of process definition
  • Create reports that are clear and detailed as required by the subject; create and present reports or overviews for group or leadership review
  • Assist in developing and implementing the plant wide Quality System (ie FMEAs).

Benefits

  • Medical insurance with HSA
  • Dental, Vision, Life, AD&D benefits
  • Annual bonus
  • 401K retirement savings with 6% company match
  • Generous vacation, personal and holiday pay
  • Paid Parental leave
  • Active Diversity and Inclusion Networks
  • Career growth opportunities on a regional and global scale
  • Tuition Reimbursement
  • Employee referral bonus
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