Process Engineer

Marmon Holdings, Inc.West Haven, CT
Onsite

About The Position

KX Technologies LLC, part of Marmon Holdings (backed by Berkshire Hathaway), is seeking a highly motivated Process Engineer to lead and support assembly operations with a strong focus on process optimization, automation, and Lean manufacturing. This role is critical in driving operational excellence, improving assembly line performance, and leading continuous improvement initiatives to enhance safety, quality, delivery, and cost. The position offers the opportunity to directly impact assembly operations through hands-on engineering, automation initiatives, and continuous improvement, playing a key role in shaping scalable processes as the company grows.

Requirements

  • Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering or related field.
  • 1-3 years of experience in process or manufacturing engineering, preferably in a high-volume assembly environment.
  • Exposure to or involvement in automation projects and Lean manufacturing principles.
  • Strong knowledge of assembly tooling, fixtures, and workstations.
  • Solid understanding of manufacturing KPIs, Six Sigma basics, and process validation.
  • Strong project management, communication, and leadership skills.

Nice To Haves

  • Six Sigma Green or Black Belt certification.
  • Experience with PLC programming, robotics, or MES systems.
  • Experience working in cross-cultural or multi-site environments.

Responsibilities

  • Develop and optimize assembly processes, ensuring alignment with quality, productivity, and cost targets.
  • Support the identification and implementation of automation opportunities (robotics, vision systems, material handling, etc.) to increase efficiency and reduce manual labor.
  • Collaborate with cross-functional teams including design, quality, maintenance, and operations to launch new products and processes into production.
  • Drive and support continuous improvement initiatives using Lean tools such as Kaizen, 5S, Standard Work, SMED, Value Stream Mapping, and Root Cause Analysis.
  • Take ownership of assigned process improvements from concept through implementation.
  • Analyze and resolve process issues through structured problem-solving (e.g., DMAIC, 8D, PDCA).
  • Develop and maintain process documentation, including work instructions, process flow diagrams, PFMEAs, and control plans.
  • Monitor KPIs such as cycle time, OEE, scrap, and downtime; identify trends and take corrective actions.
  • Ensure compliance with safety, quality, and environmental standards in all process engineering activities.
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