Process Engineer

Continuous Composites Inc•Coeur d Alene, ID

39d

About The Position

At Continuous Composites Inc., we are redefining what is possible in advanced manufacturing. Our unique CF3D® technology for composite 3D printing opens new frontiers in Aerospace and Defense. We thrive on innovation, rapid iteration, and empowering every team member to take initiative and drive breakthrough solutions. Our mission is to transform industrial manufacturing through pioneering research, creative problem-solving, and relentless execution. We are seeking a hands-on, highly skilled Process Engineer to help bring next‑generation CF3D® manufacturing capabilities to market. The ideal candidate has experience refining processes on complex hardware systems and collaborating across materials, test, hardware, controls, and software teams. You will develop and execute test plans, analyze results, and clearly communicate findings to multidisciplinary stakeholders. If you thrive in fast-paced, innovative environments and enjoy building new, cutting‑edge systems, we’d love to meet you.

Requirements

Bachelor’s degree in Mechanical Engineering, Materials Science, Chemical Engineering, Manufacturing Engineering, or related field
3–5+ years of experience in process engineering, manufacturing engineering, materials processing, or related field
Hands‑on experience developing, refining, or scaling manufacturing processes
Experience working with complex electromechanical hardware systems
Proven ability to design and execute test plans and analyze test data
Experience working collaboratively across disciplines in a technical environment
Qualified candidate must be eligible to work in the U.S.
Candidates need to be lawfully able to work on ITAR or controlled information which requires that the applicant be a U.S. Person as defined by 22 CFR 120.62.

Nice To Haves

Experience with composites, additive manufacturing, or advanced materials
Experience with process development on novel or first of its kind hardware systems
Familiarity with data analysis tools and methods (Python, MATLAB, statistical methods, etc.)
Experience with system integration, verification, or hardware testing
Strong troubleshooting skills across mechanical, controls, materials, or software domains

Responsibilities

Optimize and mature a novel composite deposition process
Develop, refine, and document process parameters to maximize throughput and finished part quality
Collect, interpret, and analyze process data to identify improvement opportunities and support technical decision making
Work closely with multidisciplinary teams (mechanical, materials, software, controls) to drive multi year product development
Ensure seamless integration of materials, hardware, software, and process changes
Troubleshoot process and system issues in collaboration with engineering teams
Develop and execute test plans; analyze and communicate results
Maintain progress toward program deliverables and proactively identify, communicate, and escalate risks or issues
Perform CT scanning and analysis to support material characterization and process validation
Conduct microscopy analysis to identify microstructural features, defects, and material performance indicators
Operate and maintain thermal‑processing equipment including autoclaves, furnaces, and ovens to support development and testing workflows
Operate Instron mechanical testing systems and analyze resulting data to inform material behavior, process optimization, and system performance