Engineer III, Process

Materion • Brewster, NY

1d • Onsite

About The Position

At Materion, everyone is included, respected and offered opportunity to grow. Join us! Materion Advanced Materials Technologies and Services, Inc., based in Brewster, NY, seeks a Process Engineer III will provide engineering support in the areas of product and process development, troubleshooting, cost (yield and labor efficiency) improvement, product quality improvement, and cycle time reduction.

Requirements

• Bachelor's Degree in Chemical, Materials, or Industrial Engineering or a closely related field (foreign degree equivalent accepted) and 5 years of post-degree progressive experience as a Process Engineer or closely related occupation OR Master’s Degree in Chemical, Materials, or Industrial Engineering or a closely related field (foreign degree equivalent accepted) and 3 years of experience as a Process Engineer or closely related occupation.
• 5 years (3 with Master’s) of experience in Vacuum induction melting (casting) of magnetic and ferrous metals.
• 5 years (3 with Master’s) of experience in Semiconductor Manufacturing.
• 5 years (3 with Master’s) of experience with casting mold simulation.
• 5 years (3 with Master’s) of experience in Mechanical engineering controls.
• 5 years (3 with Master’s) of experience in Managing cross-functional projects focused on scrap reduction and process improvement within semiconductor or high-precision manufacturing environments.
• 3 years (1 with Master’s) of experience in SAP.

Responsibilities

• Work with product development (R&D) teams to follow New Product Development process and complete the manufacturing-related sections such as BOM, Travelers, Work Instructions, SPC, training, etc.
• Develop SOPs and Process Flow Diagrams for new products or modified equipment and procedures.
• Complete General Process Change control documents when implementing process changes on assigned production processes.
• Develop standard work and assist in training operators.
• Assist in New Process Development Stage Gate reviews.
• Complete Process Audits and resolve audit findings.
• Determine critical process metrics that can be monitored on a regular basis.
• Work with Quality Engineering Team to develop and implement Statistical Process Controls for assigned production processes.
• Provide support in the collection and interpretation of metric data (e.g. SPC charting).
• Ensure that safety and process hazard reviews are conducted for new or modified equipment and procedures.
• Develop and maintain FMEAs and Control Plans for assigned processes.
• Assist in all Change Control processes.
• Investigate and propose new production procedures and methods to automate, improve, and/or scale up existing processes.
• Utilize the General Process Change control system to implement changes and provide progress reports and financial evaluations.
• Run test program to identify key variables for process optimization using sound Continuous Improvement techniques (such as ANOVA, DOE).
• Collect and analyze data from tests.
• Develop conclusions and recommendations for process improvement(s).
• Troubleshoot problems with existing equipment and processes.
• Recommend solutions to such problems and implement solutions after review.
• Act as the 8D champion for complaint resolution including root cause analysis, corrective action, and preventative actions for any complaints for the assigned area.

Benefits

• Equal employment opportunity employer
• Compliance with all applicable federal, state and local laws respecting consideration of unemployment status in making hiring decisions
• Veteran Employee Resource group supports veterans and promotes the benefits of hiring veterans in the workplace
• Military friendly company

What This Job Offers

• Job Type: Full-time
• Career Level: Senior