Process Engineer II

GAF•Fontana, CA
•$80,000 - $110,000

About The Position

The Process Engineer is responsible for optimizing operations to produce products and developing processes that meet quality, cost, and efficiency plans. The role drives sustainable root-cause resolution and process improvements using KT tools, process and quality trials, and engineering fundamentals. It also maintains and communicates process specifications and related documentation.

Requirements

  • Bachelor’s degree in Electrical, Mechanical, or Chemical Engineering.
  • At least 2 years of demonstrated related experience in a manufacturing environment.
  • Demonstrated knowledge of engineering fundamentals.

Nice To Haves

  • Advanced proficiency in Google Suite.
  • Advanced proficiency in PLC.
  • Advanced proficiency in AutoCAD.

Responsibilities

  • Lead process design reviews, raw material qualification, product and process qualification, and capability studies.
  • Perform PPA/FMEA for major process and raw-material changes.
  • Train production personnel in Statistical Process Control (SPC), and lead the application and interpretation of SPC charting.
  • Train and educate internal and external personnel, suppliers, and customers on company products and plant and corporate quality policies and procedures.
  • Conduct internal compliance audits of production tests, process specifications, plant change notices (PCNs), and other in-plant processes.
  • Coordinate plant trials with R&D and plant personnel, ensuring trials are accurately conducted and reported.
  • Standardize manufacturing JSAs, SOPs, and work instructions to improve productivity, minimize wasted time, and control costs.
  • Analyze manufacturing processes, equipment, and systems for failures, and develop solutions to reduce downtime or extend the time between downtime and equipment failures.
  • Conduct or lead breakdown investigations, failure analysis, Fishbone analysis, and focused improvement activities for production lines.
  • Serve as the plant liaison for manufacturing improvement projects involving other groups and plant personnel.
  • Instruct and train plant personnel in Root Cause Analysis and support its use as a manufacturing improvement strategy.
  • Work with production operators to improve manufacturing processes that adversely affect equipment or product quality.
  • Review engineering specifications and drawings and propose design modifications that improve manufacturing processes within cost and business requirements.
  • Support plant safety improvements and projects.
  • Participate in plant safety teams and continuous improvement projects.

Benefits

  • Medical, dental, and vision insurance options for employees and their families.
  • Family-building benefits supporting fertility and parenthood journeys.
  • 401(k) plan with employer match on pre-tax and/or Roth contributions.
  • Wellness program.
  • Free financial coaching.
  • Referral program.
  • Product rebates for purchases for an employee’s primary residence.
  • Internal training programs and courses.
  • Tuition reimbursement.
  • Competitive salary, benefits, and vacation packages for full-time permanent positions.
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