Process Engineer I

TekniPlexWinston Salem, NC
Onsite

About The Position

TekniPlex is a global team of problem-solvers whose innovations in materials science make life better. Every day, you help turn ideas into impact using science, technology, and creativity to tackle real-world challenges. TekniPlex's work helps improve patient outcomes in healthcare and protects essential consumer goods. With over 8,000 colleagues across 12 countries, TekniPlex is united by one purpose: creating safer, smarter solutions that touch daily life. Through its two divisions, TekniPlex Healthcare and TekniPlex Consumer Products, the company shapes industries that matter: healthcare, pharmaceutical, food & beverage, beauty, and personal care. At TekniPlex, ideas count and work matters. Employees are encouraged to think boldly, collaborate across cultures, and keep growing. You will help protect the integrity of essential products, support patient safety and comfort, and contribute to innovations that make everyday life better, all while building a career that makes an impact. TekniPlex employees don't just deliver products – they help shape what's next.

Requirements

  • Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Packaging Engineering, Materials Science, or related field.
  • 3+ years of experience in flexible packaging or converting manufacturing.
  • Strong knowledge of flexible packaging processes such as: Flexographic or rotogravure printing, Extrusion coating/lamination, Adhesive lamination, Slitting and rewinding.
  • Experience with process optimization and troubleshooting in a manufacturing environment.
  • Strong analytical and problem-solving skills.
  • Excellent communication and cross-functional collaboration abilities.
  • Proficiency with Microsoft Office and manufacturing data systems.
  • Experience with Lean Manufacturing, Six Sigma, or statistical process control (SPC).
  • Knowledge of food-grade packaging standards and regulatory requirements.
  • Familiarity with polymer science, film structures, and barrier materials.
  • Experience with ERP/MES systems.

Nice To Haves

  • Six Sigma Green Belt or equivalent certification.

Responsibilities

  • Develop, optimize, and maintain manufacturing processes for flexible packaging production.
  • Monitor and improve process performance related to quality, throughput, scrap reduction, and machine efficiency.
  • Troubleshoot production issues involving printing, lamination, extrusion, coating, slitting, or converting equipment.
  • Analyze production data and implement corrective and preventive actions.
  • Lead continuous improvement projects using Lean Manufacturing, Six Sigma, and root cause analysis methodologies.
  • Collaborate with operations, maintenance, quality, R&D, and supply chain teams to improve product consistency and operational performance.
  • Support new product launches, material trials, and equipment qualifications.
  • Establish and maintain process parameters, SOPs, and work instructions.
  • Evaluate raw materials, adhesives, films, inks, and substrates for compatibility and performance.
  • Ensure compliance with safety, food safety, environmental, and customer requirements.
  • Assist with capital projects, equipment upgrades, and automation initiatives.
  • Train operators and production staff on process improvements and best practices.
  • Participate in customer and supplier technical discussions as needed.

Benefits

  • Bonus
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