Process Engineer - Automation

Saturn Petcare IncTerre Haute, IN
Onsite

About The Position

The Process Automation Engineer is responsible for optimizing manufacturing equipment and automation systems in a high-speed, high-volume production environment to improve operational efficiency, equipment reliability, and product quality. This role analyzes equipment performance, leads continuous improvement initiatives, and implements emerging technologies, including AI and machine vision, to enhance process capability and detection accuracy. Working cross-functionally with Operations, Maintenance, Quality, and Engineering, the Process Engineer drives equipment improvements, reduces downtime, provides technical guidance and training, and develops sustainable solutions to improve manufacturing performance and team capability.

Requirements

  • Proficient in reading and understanding engineering drawings, electrical, Hydraulic, and Pneumatic prints.
  • Strong troubleshooting and problem-solving skills related to manufacturing equipment, automation, hardware, software, and process systems.
  • Ability to analyze processes and implement practical, data-driven improvements.
  • Working knowledge of Microsoft Office and integrated software applications.
  • Understanding of preventive maintenance systems, engineering documentation, and technical procedures.
  • Strong communication and collaboration skills with cross-functional teams including Engineering, Maintenance, Operations, and R&D.
  • Ability to read and interpret documents such as: safety rules, operating and maintenance instructions and procedural manuals.
  • Ability to write routine reports and correspondence.
  • Ability to speak effectively before groups of customers or employees of the organization.
  • Ability to apply common sense understanding to carry out instructions furnished in written, oral or diagram form.
  • Ability to deal with problems involving several concrete variables in standardized situations.
  • Ability to troubleshoot machine issues using past experience with little supervision.

Nice To Haves

  • Knowledge of food manufacturing standards and SQF requirements preferred.
  • >3 years of experience with Keyence/Cognex vision systems preferred
  • >3 years of experience with industrial printers and barcode fundamentals preferred
  • Knowledgeable Microsoft office applications preferred.
  • Experience working with a team preferred.

Responsibilities

  • Investigate, troubleshoot, and develop solutions for equipment, hardware, software, and process-related issues.
  • Analyze manufacturing processes and implement improvements to increase productivity, efficiency, and equipment uptime.
  • Support machine reliability and performance through continuous improvement initiatives and equipment optimization.
  • Develop and maintain technical and engineering documentation, including preventive maintenance procedures, technical manuals, troubleshooting guides, operating procedures, equipment specifications, and drawing revisions.
  • Serve as the primary on-site engineering interface for equipment and system installation, testing, fabrication, commissioning, and related activities.
  • Assist in the installation, validation, and acceptance of new equipment and systems.
  • Partner with Engineering and R&D to develop process flows and ensure equipment capability to consistently produce quality products within required cycle times.
  • Ensure compliance with SQF requirements, including documentation standards, maintenance plans, production processes, and housekeeping standards.
  • Maintain a strong working knowledge of company safety policies and applicable regulations to ensure safe work practices for self and others.
  • Participate in supplier training programs for new and existing equipment and systems.
  • Drive continuous improvement efforts by identifying inefficiencies and implementing corrective actions within Engineering and Maintenance operations.
  • Support the development and standardization of efficient engineering and maintenance procedures.
  • Maintain accurate training documentation and records as required.
  • Utilize Microsoft Office and other integrated software applications to support reporting, documentation, and process analysis.
  • Install, monitor, test, and service equipment and systems as required.
  • Perform other related duties and responsibilities as assigned.
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