Process Control Technician (6am-2pm)

Pace Industries•Grafton, WI

1d•Onsite

About The Position

The Process Control Technician is responsible for developing, monitoring, and optimizing high-pressure aluminum die casting processes to ensure safe operation, consistent quality, and maximum productivity. This position works closely with production, tooling, maintenance, quality, and engineering to establish process standards, troubleshoot manufacturing issues, and support continuous improvement initiatives.

Requirements

2+ years of experience in a manufacturing or industrial environment, preferably in high-pressure aluminum die casting, casting operations, machining, maintenance, automation, or similar production processes.
Strong understanding of: Aluminum alloys, Vacuum die casting (preferred), Thermal management, Die lubrication systems, Hydraulic systems, Robot automation.
Working knowledge of computer applications used for communication, documentation, and reporting.
Experience with real-time process monitoring systems.
Familiarity with X-ray analysis of castings.
Knowledge of IATF 16949 quality requirements.
Strong analytical and troubleshooting skills.
Ability to interpret production and quality data.
Excellent communication and teamwork.
Strong organizational skills and attention to detail.
Ability to manage multiple priorities in a fast-paced manufacturing environment.

Nice To Haves

Vacuum die casting
Understanding of molding principles applied to die casting is a plus.

Responsibilities

Develop and maintain standardized die casting process parameters.
Set up and optimize die casting machines for new and existing production.
Monitor critical process variables including: Melt temperature, Die temperature, Shot profiles, Injection speeds, Intensification pressure, Fill time, Cycle time, Lubrication parameters.
Analyze casting defects including: Porosity, Cold shuts, Blisters, Flash, Soldering, Misruns, Shrinkage.
Perform root cause analysis using process data.
Establish and maintain documented process sheets and machine setup instructions.
Work with quality personnel to improve first-pass yield and reduce scrap.
Assist in die tryouts and new product launches.
Recommend tooling, process, or equipment improvements.
Validate process changes through production trials.
Ensure compliance with customer specifications and quality standards.
Train operators and setup technicians on approved process standards.
Participate in continuous improvement and lean manufacturing initiatives.