Principal Welding Manufacturing Engineer

BAE Systems•Louisville, KY

31d•$107,359 - $182,510

About The Position

BAE Systems is seeking a Welding Manufacturing Engineer to support welding operations and production of large, complex assemblies in Louisville. The role develops and implements fabrication, testing, and weld-integrity processes; collaborates with cross-functional teams to improve operations; analyzes nondestructive testing (NDT) reports and data to identify root causes and develop repair plans; and evaluates welding equipment and automation to reduce defects and improve consistency. It also involves weld engineering analysis of materials and procedures to qualify welding procedures and performance, drawing on expertise in metallurgy, material weldability, welding robotics, and programming. The position requires regular presence in a manufacturing or fabrication environment and offers a 9/80 schedule with every other Friday off.

Requirements

Bachelor's degree in Weld Engineering, Weld Engineering Technology, Mechanical Engineering, Metallurgy, or a related discipline, and 6 years of relevant manufacturing experience, or an equivalent combination of education and experience.
Excellent understanding of welding specifications such as AWS, ASME, or NAVSEA.
Experience with welding processes such as SAW, GMAW, SMAW, and GTAW.
Strong technical skills in weld engineering and ability to analyze and resolve complex engineering challenges.
Working knowledge of NDT inspection techniques, processes, and interpretation of results.
Excellent communication and collaboration skills.
Ability to regularly work in manufacturing or fabrication areas and safely navigate production spaces, including climbing, kneeling, stooping, and working in confined spaces.
Ability to comply with company requirements, including use of required personal protective equipment.

Nice To Haves

AWS Certified Welding Inspector (CWI) certification or NDT Level II or III certification.
Experience in heavy fabrication, manufacturing, and capital project implementation.
Familiarity with NAVSEA T9074-AD-GIB-010/1688 and NAVSEA S9074-AQ-GIB-010/248 requirements.
Experience with digital introduction on equipment for weld parameter tracking and automation.
Defense contractor experience.
Experience with automation such as cobots or articulating robots.
Experience reviewing supplier capability and suitability to provide acceptable products and comply with government specifications.
Experience addressing non-conformances and assisting in Root Cause and Corrective Action activities.
Ability to develop and implement detailed work documentation, such as routings and work instructions, enabling weld personnel to execute tasks accurately.

Responsibilities

Develop and implement processes for fabrication, testing, and weld integrity.
Collaborate with multiple teams to drive operational excellence and innovation.
Analyze NDT inspection reports and data, identify root causes, and develop repair plans.
Research and recommend welding equipment and automation solutions to reduce defects and improve consistency.
Conduct weld engineering analysis of materials and procedures to qualify weld procedures and performance.
Apply metallurgy, material weldability, welding robotics, and programming expertise to improve existing processes and develop new ones.

Benefits

Health, dental, and vision insurance for eligible regular employees scheduled to work 20 or more hours per week.
Health savings accounts.
401(k) savings plan.
Disability coverage.
Life and accident insurance.
Employee assistance program.
Legal plan.
Discounts on home, auto, and pet insurance.
Paid time off and paid holidays.
Paid parental, military, and bereavement leave, as well as applicable federal and state sick leave.
Company recognition program with monetary or non-monetary awards.
Other incentives may be available depending on position level or job specifics.