Principal Manufacturing Engineer

Sigma DesignRedmond, WA
$136,000 - $180,000Onsite

About The Position

Sigma Design has collaborated with a consumer electronics company seeking an experienced Principal Manufacturing Engineer to join their facility in Redmond, WA. This position is a contract with an expected duration of 12 months. This role is In-Office. The Principal Manufacturing Engineer develops and scales manufacturing processes for advanced hardware prototypes from concept through pilot production. This role partners with cross-functional engineering teams to design, build, and validate reliable, high-performance prototype systems while driving Design for Manufacturing, system integration, and process development. The ideal candidate is comfortable leading technical initiatives in a fast-paced R&D environment with evolving requirements and emerging technologies.

Requirements

  • Bachelor's Degree in Manufacturing Engineering, Mechanical Engineering, Mechatronics, Process Engineering, or a related field
  • 8+ years of experience developing manufacturing processes and scaling products from concept to pilot production or manufacturing
  • Experience designing process development plans, Design of Experiments (DOE), and implementing quality control procedures
  • Strong understanding of Design for Manufacturing (DFM), Design for Assembly (DFA), or Design for Excellence (DFx)
  • Experience with a variety of manufacturing processes, including electromechanical integration, polymer processing, adhesives, lamination, textiles, or related manufacturing techniques
  • Demonstrated project leadership and experience working with cross-functional engineering teams
  • Proficiency with CAD software (NX or similar) and Microsoft Office applications
  • Strong written and verbal communication skills with the ability to thrive in a collaborative, fast-paced R&D environment
  • Demonstrate commitment and adherence to Sigma Design Core Values
  • Compliance (background check, ITAR, vaccine, etc.)
  • ITAR - Permanent resident of the United States (“U.S. person” as defined by ITAR)
  • Background - Pass a post-offer background verification.

Nice To Haves

  • Master's degree preferred

Responsibilities

  • Develop and scale manufacturing processes from concept through pilot production for advanced hardware prototypes
  • Lead manufacturing engineering activities, system integration efforts, and Design for Manufacturing (DFM/DFx) initiatives across cross-functional teams
  • Design and implement process development plans, including Design of Experiments, process validation, and quality control strategies
  • Develop manufacturing processes, tooling, fixtures, work instructions, and process documentation to support prototype builds
  • Collaborate with design, mechanical, electrical, and software engineers to improve manufacturability and product performance
  • Evaluate and implement manufacturing techniques for electromechanical assemblies, polymer processing, adhesives, lamination, textiles, and related fabrication methods
  • Support the growth of in-house manufacturing capabilities and collaborate with external manufacturing partners
  • Troubleshoot manufacturing challenges and drive continuous process improvements
  • Mentor junior engineers and provide technical leadership on manufacturing projects
  • Follow Business Technology policies to protect sensitive data and reduce information security occurrences

Benefits

  • Multiple options for medical insurance and dental insurance including some with FSA and HSA
  • 401(k) with up to 4% company match
  • 15-days of accrued PTO and 9 company paid holidays
  • Voluntary benefits: vision, long-term disability, and life insurance
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