Principal Electrical Engineer

Brooks AutomationChelmsford, MA
$132,457 - $179,206Hybrid

About The Position

The Principal Electrical Engineer – Power Electronics will lead the design and development of low-cost, high-efficiency coil driver amplifiers for distributed motion control architectures. This position focuses on current-controlled power electronics systems used to drive large arrays of electromagnetic actuators. The system architecture includes FPGA-based current loop control, PWM generation, and EtherCAT distributed communication networks. The role will directly contribute to the development of a scalable distributed coil control platform, supporting applications such as levitation systems and next-generation robotic actuation platforms.

Requirements

  • Bachelor’s or Master’s degree in Electrical Engineering
  • Minimum 8 years of experience in power electronics design
  • Strong expertise in: MOSFET-based power stages (half/full bridge), Medium voltage DC systems (up to ~200V)
  • Hands-on experience with: Current sensing techniques (shunt, differential amplifiers), Control loop design (PI/PID)
  • Experience designing systems for: EMI/EMC robustness, Thermal performance, Reliability and failure analysis

Nice To Haves

  • Experience with FPGA-based control systems (e.g., Lattice, Xilinx, Zynq)
  • Familiarity with: EtherCAT or distributed real-time control networks
  • Experience with: Motor drives (BLDC, SRM), Electromagnetic or multi-coil actuator systems
  • Experience in: High-channel-count control systems, Real-time embedded control architectures

Responsibilities

  • Design and develop coil driver amplifiers using half-bridge and H-bridge topologies
  • Support systems operating at DC bus voltages up to 200V
  • Optimize for efficiency, cost, and reliability in high-volume applications
  • Address observed prototype issues including: PCB reliability and component failures, Noise in current feedback loops, Interconnect robustness and serviceability
  • Develop and optimize closed-loop current control systems, including: Precision current sensing (shunt + amplifier), PI/PID control loops, Low-latency feedback control
  • Ensure stable operation across: Wide variation in coil inductance, Large numbers of independently controlled coils
  • Implement or co-develop: Current loop control algorithms on FPGA platforms, High-performance PWM generation
  • Interface with multi-channel control architectures using: Parallel or synchronous SPI communication
  • Develop driver modules operating within a distributed EtherCAT control network
  • Support scalable architectures capable of controlling: Tens to hundreds of actuators per subsystem
  • Collaborate with system teams on partitioning control between: Central controllers and distributed driver nodes
  • Select and design: MOSFETs, gate drivers, and current sensing circuits, Protection and filtering circuitry (snubbers, transient suppression)
  • Lead PCB-level implementation including layout guidance for: High-current switching paths, Noise-sensitive analog measurement circuits
  • Define and execute design verification testing (DVT)
  • Design to meet aggressive cost targets: Drive design trade-offs balancing: Performance, Manufacturability, Scalability
  • Improve system KPIs including: Standby power consumption, Thermal efficiency, Mean time between failures (MTBF)

Benefits

  • Medical, Dental, Vision and Disability Insurance
  • 401(k) Plan
  • Company paid holidays
  • Flexible Vacation
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