Powertrain Controls Simulation Model Developer - Plant Modeling
About The Position
The Core Modeling and Simulation team supports powertrain controls developers and calibrators with an ecosystem of advanced simulation tools used to validate modern control systems. The Core Modeling and Simulation Team is responsible for creating, maintaining, and scaling the virtual vehicle ecosystem. Their primary mission is to eliminate the dependency on physical prototypes during the software development cycle. This is not a traditional mechanical engineering team, nor is it a pure software team. It is a hybrid group of multi-disciplinary experts. The team operates like a modern software development house, applying software engineering best practices to physical modeling. Joining this team means having a massive lever of influence; your models will directly impact the development and safety of almost every vehicle in the Ford lineup. Our Mission: We build Ford's "digital twins" to eliminate dependency on physical prototypes during the software development cycle. We create the virtual playground where embedded software controls and calibration teams can safely test, break, and perfect vehicle code. Our Culture & Dynamics: We are a hybrid group of multi-disciplinary experts—combining physical systems modeling (thermodynamics, electromagnetics, fluid dynamics) with modern software engineering. We pride ourselves on a culture of mentorship, collaborative code reviews, and cross-functional learning. Our Technical Ecosystem: We operate like a modern software development house. We manage our codebase using Git, track our work in Jira, and utilize an automated Continuous Integration (CI) pipeline to run unit, system, and full-vehicle validation maneuvers. Our Reach: We are a highly visible hub within Ford, collaborating daily with Physical Component Design Teams, Embedded Controls Teams, and Calibration/ADAS teams to distribute our plant models as Functional Mock-up Units (FMUs). In this role, you will focus on Plant Modeling; building the high-fidelity virtual representations of the physical vehicle hardware (the "plant," such as engines, electrical networks, and transmissions) that we use to test and validate our control software. By creating these virtual environments, you enable our teams to run comprehensive Model-in-the-Loop (MIL), Software-in-the-Loop (SIL), and Hardware-in-the-Loop (HIL) testing scenarios long before physical prototypes are built.
Requirements
- Expertise in physical systems modeling (thermodynamics, electromagnetics, fluid dynamics).
- Proficiency in modern software engineering practices.
- Experience with Git for codebase management.
- Experience with Jira for work tracking.
- Experience with automated Continuous Integration (CI) pipelines.
- Ability to perform unit, system, and full-vehicle validation maneuvers.
Responsibilities
- Building high-fidelity virtual representations of the physical vehicle hardware (the "plant," such as engines, electrical networks, and transmissions) for testing and validating control software.
- Creating virtual environments to enable teams to run comprehensive Model-in-the-Loop (MIL), Software-in-the-Loop (SIL), and Hardware-in-the-Loop (HIL) testing scenarios.
- Applying software engineering best practices to physical modeling.
- Collaborating with Physical Component Design Teams, Embedded Controls Teams, and Calibration/ADAS teams.
- Distributing plant models as Functional Mock-up Units (FMUs).
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What This Job Offers
Job Type
Full-time
Career Level
Mid Level
Education Level
No Education Listed
